Particle Count Database

twX

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I've been building a dataset of particle counts (PCs) from used engine oil tests, with the intent of comparing how different models of oil filter perform. All of the data is from PCs that have been posted to this site over the past 20 years or so. They're all from gasoline engines with model years ranging from the late 80's to present day. To date, there are 75 particle counts included.

Certain test results were considered to be outliers and were excluded from the dataset. Most of these outliers had high particle counts combined with high wear metals on the UOA, often with high silicon or coolant contamination as well. One was excluded due to suspected filter clogging.

Only results for the third ISO code (particles >14 micron) are shown. The reason for this is that Blackstone changed their testing methods around 10 years ago. They used to use extrapolation for determining the counts of the smaller particles, instead of actually measuring them, which basically makes those particle counts meaningless. It's also impossible to compare the PCs that were measured using the two different methods, since the old method produced results that were 5 to 6 ISO codes lower for small particles. In the >14 um size, there is no obvious difference in results between the two methods, and they're assumed to be comparable.

Wherever possible, actual particle counts were used to calculate ISO codes to one decimal place, for better precision.

Table 1 shows the average particle count results by model of oil filter, as well as the standard deviation, and the number of test reports the average is based on. The averages for almost every filter include PCs from multiple different engines. Only tests done by Blackstone are included.

1753978834515.webp


The relative ranking of the filters is more or less as you would expect, with known efficient filters like the Amsoil/Royal Purple greatly outperforming known low-efficiency filters like the Purolator BOSS and OEM Toyota. The standard deviations are small enough to conclude that many of the differences between filters are statistically significant.

It isn't obvious from the table, but the particle counts have a much more obvious correlation to the oil filter model than to any other factors I could identify. The model of engine doesn't seem to be too important. Oil or filter change intervals don't seem to matter much either, though it seems there are a couple of exceptions with long OCIs. Any factors aside from the oil filter that affect the particle counts should average out, at least for those filter models that have a large enough sample size.

Table 2 shows the particle counts for filters that I only have a single test result for. It's hard to draw strong conclusions about oil filter efficiency from this due to the limited data, but here it is.

1753978926353.webp


If you'd like to help contribute to this dataset, please post links to any new particle count tests to this thread. I've scoured most of BITOG for any particle count tests posted here, but if you have any PCs that you suspect I've missed, or if you're aware of PCs posted to other forums, please post links to the original source here.

If you're going to get a particle count test done, having it done by Blackstone would be most useful for expanding this dataset, and you'll have a large dataset to compare your results to as well. WearCheck also seems to do a good job with particle count tests. I would avoid SpeeDiagnostix, since all four PCs I've seen from that lab have had the exact same ISO code for every particle size, and with particle counts much lower than what is typical from Blackstone, so I question their accuracy.
 
I've been building a dataset of particle counts (PCs) from used engine oil tests, with the intent of comparing how different models of oil filter perform. All of the data is from PCs that have been posted to this site over the past 20 years or so. They're all from gasoline engines with model years ranging from the late 80's to present day. To date, there are 75 particle counts included.

Certain test results were considered to be outliers and were excluded from the dataset. Most of these outliers had high particle counts combined with high wear metals on the UOA, often with high silicon or coolant contamination as well. One was excluded due to suspected filter clogging.

Only results for the third ISO code (particles >14 micron) are shown. The reason for this is that Blackstone changed their testing methods around 10 years ago. They used to use extrapolation for determining the counts of the smaller particles, instead of actually measuring them, which basically makes those particle counts meaningless. It's also impossible to compare the PCs that were measured using the two different methods, since the old method produced results that were 5 to 6 ISO codes lower for small particles. In the >14 um size, there is no obvious difference in results between the two methods, and they're assumed to be comparable.

Wherever possible, actual particle counts were used to calculate ISO codes to one decimal place, for better precision.

Table 1 shows the average particle count results by model of oil filter, as well as the standard deviation, and the number of test reports the average is based on. The averages for almost every filter include PCs from multiple different engines. Only tests done by Blackstone are included.

View attachment 292650

The relative ranking of the filters is more or less as you would expect, with known efficient filters like the Amsoil/Royal Purple greatly outperforming known low-efficiency filters like the Purolator BOSS and OEM Toyota. The standard deviations are small enough to conclude that many of the differences between filters are statistically significant.

It isn't obvious from the table, but the particle counts have a much more obvious correlation to the oil filter model than to any other factors I could identify. The model of engine doesn't seem to be too important. Oil or filter change intervals don't seem to matter much either, though it seems there are a couple of exceptions with long OCIs. Any factors aside from the oil filter that affect the particle counts should average out, at least for those filter models that have a large enough sample size.

Table 2 shows the particle counts for filters that I only have a single test result for. It's hard to draw strong conclusions about oil filter efficiency from this due to the limited data, but here it is.

View attachment 292651

If you'd like to help contribute to this dataset, please post links to any new particle count tests to this thread. I've scoured most of BITOG for any particle count tests posted here, but if you have any PCs that you suspect I've missed, or if you're aware of PCs posted to other forums, please post links to the original source here.

If you're going to get a particle count test done, having it done by Blackstone would be most useful for expanding this dataset, and you'll have a large dataset to compare your results to as well. WearCheck also seems to do a good job with particle count tests. I would avoid SpeeDiagnostix, since all four PCs I've seen from that lab have had the exact same ISO code for every particle size, and with particle counts much lower than what is typical from Blackstone, so I question their accuracy.
I'll call Blackstone and see if I can add a particle count to the oil sample I just sent off. It was a royal purple with 9,325 miles on it.
 
To add ... here's the ISO 4406 Code table which shows the doubling of the particle counts per mL for each increase in ISO code. Also shows the range across one ISO code is double the particle counts.

1753990798212.webp
 
Eyeballing the data, I'd have a hard time seeing any statistical differences between the best and worst filters. They are all +/- 2 or 3 SD from the mean.
 
I've been building a dataset of particle counts (PCs) from used engine oil tests, with the intent of comparing how different models of oil filter perform. All of the data is from PCs that have been posted to this site over the past 20 years or so. They're all from gasoline engines with model years ranging from the late 80's to present day. To date, there are 75 particle counts included.

Certain test results were considered to be outliers and were excluded from the dataset. Most of these outliers had high particle counts combined with high wear metals on the UOA, often with high silicon or coolant contamination as well. One was excluded due to suspected filter clogging.

Only results for the third ISO code (particles >14 micron) are shown. The reason for this is that Blackstone changed their testing methods around 10 years ago. They used to use extrapolation for determining the counts of the smaller particles, instead of actually measuring them, which basically makes those particle counts meaningless. It's also impossible to compare the PCs that were measured using the two different methods, since the old method produced results that were 5 to 6 ISO codes lower for small particles. In the >14 um size, there is no obvious difference in results between the two methods, and they're assumed to be comparable.

Wherever possible, actual particle counts were used to calculate ISO codes to one decimal place, for better precision.

Table 1 shows the average particle count results by model of oil filter, as well as the standard deviation, and the number of test reports the average is based on. The averages for almost every filter include PCs from multiple different engines. Only tests done by Blackstone are included.

View attachment 292650

The relative ranking of the filters is more or less as you would expect, with known efficient filters like the Amsoil/Royal Purple greatly outperforming known low-efficiency filters like the Purolator BOSS and OEM Toyota. The standard deviations are small enough to conclude that many of the differences between filters are statistically significant.

It isn't obvious from the table, but the particle counts have a much more obvious correlation to the oil filter model than to any other factors I could identify. The model of engine doesn't seem to be too important. Oil or filter change intervals don't seem to matter much either, though it seems there are a couple of exceptions with long OCIs. Any factors aside from the oil filter that affect the particle counts should average out, at least for those filter models that have a large enough sample size.

Table 2 shows the particle counts for filters that I only have a single test result for. It's hard to draw strong conclusions about oil filter efficiency from this due to the limited data, but here it is.

View attachment 292651

If you'd like to help contribute to this dataset, please post links to any new particle count tests to this thread. I've scoured most of BITOG for any particle count tests posted here, but if you have any PCs that you suspect I've missed, or if you're aware of PCs posted to other forums, please post links to the original source here.

If you're going to get a particle count test done, having it done by Blackstone would be most useful for expanding this dataset, and you'll have a large dataset to compare your results to as well. WearCheck also seems to do a good job with particle count tests. I would avoid SpeeDiagnostix, since all four PCs I've seen from that lab have had the exact same ISO code for every particle size, and with particle counts much lower than what is typical from Blackstone, so I question their accuracy.
I called them, my last sample has been checked in, not tested. Added a particle count to it.
 
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The relative ranking of the filters is more or less as you would expect, with known efficient filters like the Amsoil/Royal Purple greatly outperforming known low-efficiency filters like the Purolator BOSS and OEM Toyota. The standard deviations are small enough to conclude that many of the differences between filters are statistically significant.
I would have expected the OG Ultra to rate higher based on Ascent's ISO efficiency test results on the OG Ultra he tested, and Fram's ISO efficiency claim. Did you look at any newer Ultras without the leaf spring gasket and possible leaky leaf spring? How do you know all the Ultras in the PCs were OG versions?

The Royal Purple, Amsoil and the older PureOne I believe where also ISO rated 99% @20u. Wonder who was making the Mobil 1 filters in those UOA PCs? Oil filters have change so much over time that who knows what impact that had on the UOA PCs taken over the last 20 years.

What would be interesting is to see a series of UOA PCs on the same engine (with the same basic use conditions and OCIs) with different filters (or just try a very low vs very high efficiency filter), and have the PC done by a test lab that can actually accurately count all particle ranges down to 4u instead of using extrapolation. Can Blackstone now really accurately measure the whole range of particles in ISO 4406 down to 4u? Anyone verify this with them? Looking at the particles below the 14u point would better show which filters are strong performers and give an indication on how the efficiency drops off way down low.

It isn't obvious from the table, but the particle counts have a much more obvious correlation to the oil filter model than to any other factors I could identify. The model of engine doesn't seem to be too important. Oil or filter change intervals don't seem to matter much either, though it seems there are a couple of exceptions with long OCIs. Any factors aside from the oil filter that affect the particle counts should average out, at least for those filter models that have a large enough sample size.
I'd think if an accurate ISO 4406 measurement of all the particles down to 4u was done, that the OCI length impact would be seen more on less efficient filters because they will always be allowing more smaller particles through the media that they just can't catch regardless of how many passes through the media compared to a much higher efficiency filter. And there could also a stronger sloughing off factor due to dP increase involved with the lower efficiency filters in the smaller particulate range. In that case, the longer the OCI the more the "it can never be catch" particulate level should be. Higher efficiency filters are much better at catching and retaining debris, and should be better at keeping the oil cleaner as the OCI increases compared to lower eficiency filters.
 
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Eyeballing the data, I'd have a hard time seeing any statistical differences between the best and worst filters. They are all +/- 2 or 3 SD from the mean.
There's a big difference between an ISO code of 12 and 16 in terms of the amount of particulate - 16 times more particulate. Reference the table in post 4 to see what the ISO code represents.
 
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Eyeballing the data, I'd have a hard time seeing any statistical differences between the best and worst filters. They are all +/- 2 or 3 SD from the mean.
Here's a visual representation of the difference between the Amsoil and OEM Toyota particle counts, based on the mean and standard deviations, and assuming normal distributions (and assuming I did this properly). I don't know if the confidence interval is >95% or whatever might be considered statistically significant, but it's high.

1753995924614.webp
 
I would have expected the OG Ultra to rate higher based on Ascent's ISO efficiency test results on the OG Ultra he tested, and Fram's ISO efficiency claim. Did you look at any newer Ultras without the leaf spring gasket and possible leaky leaf spring? How do you know all the Ultras in the PCs were OG versions?
One newer FRAM Ultra with synthetic blend media was included in Table 2. I believe the others are all OG Ultras. Some were confirmed to be. Do you know when exactly the new filter design became available? All of the "OG Ultra" filters were installed between 2010 and late 2019.

Wonder who was making the Mobil 1 filters in those UOA PCs? Oil filters have change so much over time that who knows what impact that had on the UOA PCs taken over the last 20 years.
4 of the 12 Mobil 1 filters are from 2018 or later. 8 of the 12 are from 2011 or older. The particle counts for the older filters are noticeably lower. Edit: The older Mobil 1 filters averaged ISO 13.0, versus ISO 14.5 for the newer filters.

What would be interesting is to see a series of UOA PCs on the same engine (with the same basic use conditions and OCIs) with different filters (or just try a very low vs very high efficiency filter), and have the PC done by a test lab that can actually accurately count all particle ranges down to 4u instead of using extrapolation. Can Blackstone now accurately measure the whole range of particles in ISO 4406 down to 4u? Looking at the particles below the 14u point would better show which filters are strong performers and give an indication on how the efficiency drops off way down low.
I do have some data that includes different filters tested on the same engine. I might make another chart to show some of those comparisons.

I don't have much faith in the 4u counts from Blackstone. Every single PC from the last 10 years from Blackstone comes in between ISO 22.5 and ISO 24.6 at 4u. I'd expect more variance than that. There's a lot more variance in the 6u counts.

I suspect that WearCheck might do more accurate measurements for smaller particles, but I'd like to see more reports from them.

I'd think if an accurate ISO 4406 measurement of all the particles down to 4u was done, that the OCI length impact would be seen more on less efficient filters because they will always be allowing more smaller particles through the media that they just can't catch regardless of how many passes through the media compared to a much higher efficiency filter.
Even if a filter is only 5% efficient at 4 to 6 micron, it should in theory still filter 99% of particles in that size range after around 100 passes through the filter (assuming no more particles are introduced). Particles below a certain size should continually increase, but I think that size would normally be <4u, even with a 40-micron oil filter.

The engine itself is also able to grind down particles in the 4 to 6u size range over time, and that would put an upper limit on how high the particle counts in that size range could get.
 
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Even if a filter is only 5% efficient at 4 to 6 micron, it should in theory still filter 99% of particles in that size range after around 100 passes through the filter (assuming no more particles are introduced). Particles below a certain size should continually increase, but I think that size would normally be <4u, even with a 40-micron oil filter.
It might work that way if there was virtually no dP across the media - ie, a flow rate so slow through the media that the dP was very low. We saw from Ascent's ISO testing that the lower efficiency filters sloughed off way more debris as the dP increases. That's a known aspect of oil filters, and less efficient filters slough already captured debris worse than high efficiency filters. There was a thread a while ago showing real time data acquisition of dP pulsation testing and how the efficiency lose seen in real time corresponded with the dP spikes.

So a lower efficiency filter on an engine under constant levels of dP variation and pulsations due to changing viscosity and flow rate is going to be constantly sloughing off debris more than a higher efficiency filter would. Even if there was a constant level of particulate to start with (no particulate added with time), there will be a constant sloughing of some particles going on due to the level of dP and the efficiency of the media, which would increase the level of particulate in the oil that could essentially never be retained by the filter. At some point, the cleanliness of the oil would reach equilibrium after multiple passes depending on the dP level, and I would think the equilibrium would be a dirtier level with a lower efficiency filter vs a high efficiency filter. A large part of an oil filter's filtering performance is the debris sloughing factor under dP conditions.
 
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Here's a visual representation of the difference between the Amsoil and OEM Toyota particle counts, based on the mean and standard deviations, and assuming normal distributions (and assuming I did this properly). I don't know if the confidence interval is >95% or whatever might be considered statistically significant, but it's high.

View attachment 292685
While I'm not sure that are absolute values, I ran a statistical analysis and you're correct. There is a statistical difference. I know why I don't use my college degree. Lol
 
FYI, here's a good article by Machinery Lubrication explaining some of the changes that particle count standards have changed over the years. Looks like these changes were kicked off many years ago, so I'd expect any good lab to be using the current standards, but who knows for sure without getting details from said laboratories.

https://www.machinerylubrication.com/Read/12/iso-particle-count
 
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