Originally Posted By: mechtech2
A motorcycle clutch with 90,000 miles and zero wear?
Your credibility is increasing [the wrong way] fast!
No wear! ...as far as I can tell. I did not measure the disks new, since I bought the bike used with 2000+ miles, and they were installed at the factory. The bike was originally owned by an older person who didn't ride hard, and neither did I. The service manual has a thickness specification that both the disks and plates should be in. They give a high side and a low side. The new disks and plates that I bought to replace the old ones were exactly at the top of the thickness specification. I measured the old ones to see how much they wore, and they were the same as the new once, or within a few tenths. It is different measuring a new fiber disk compared to and oily used fiber disk. The steel plates were clean when I measured them. The only real difference was the new steel plates had a Blanchard ground cross hatch pattern, and the old steel plates were polished in a circular pattern, but the old ones did not show a significant loss in thickness, so to me it didn't wear. I ran mostly Shell 5W-40 synthetic oil and the inside of the motor looked like it was new. The pistons and rings showed the most wear, and then the cams, and then the cylinder bore. The transmission gears looked almost new. I was extremely amazed. This was a street bike and not a supersport race bike.
I forgot to say that the 90K miles were mostly from highway commuting. I drove 50 miles 1 way to work. I used the clutch very little. Maybe 30 times in 100 miles. I went through a lot of clutch cables, and throttle cables, and tires, and brake pads, and chains, etc...
I should not have said ZERO wear. I should have said an insignificant amount of wear in my opinion.