Kendall GT1 5w-30, F150 Ecoboost 4240mi

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One thing people so very often don't understand about "heat" when it comes to turbos is the concept of thermal transfer. People typically are concerned about coking of the oil; I can understand that.

But "heat" (as in "gosh it's got two turbos; it must get really "hot") really isn't descriptive enough for the situation.

Thermal transfer is a much more descriptive way to look at this. And that comes down to design criteria of not only the lube, but also the lube system itself.

On needs to start with this ....
what does the oil do in the turbo? There are different designs. While all typically us oil to lube the bearings, some use the oil also to cool the turbo, while others actually can use coolant for cooling. So that's the first consideration.

If the turbo does indeed use oil for cooling in addition to lubing, then there's a question of proper or improper design. I'm not going to say one is "better" than another, in design. What I'm stating is that success or failure can be simply judged by results, not debate on theory. If the system does not coke the oil, and the turbo lasts a nice long time, then that specific design must be satisfactory for the intent of longevity.

And that brings me to the concept of thermal transfer. As long as the design has enough volumetric flow to:
a) do the job requested
b) not be harmed in the process
then the lube system (viewed as the lube itself and the mechanical pump and circuits) is succeeding.

I've used this example before, but it's time to bring it out again. Think of a candle and your fingers.

If you quickly pass your fingers over a candle, you'd likely feel little if any heat. As the thermal energy rises, some of it is absorbed into your fingers, but certainly not enough to harm your skin, and not enough to really greatly alter the total BTUs that physically move the air in it's upward path.

Now if you were to slow your hand down a bit, more BTUs go into your fingers; you might feel some pain and get perhaps a first-degree burn (redness but no blisters). Because some energy went into your fingers, the total BTU energy that heated the air to make is rise was lessened by that amount.

If you would hold your hand steady over the flame tip, it would not be long before the flesh suffered third degree burns (destroyed flesh; significant dermal damage). Also, very little heat energy would be in the air because most went into your fingers!

In those three examples, the flame tip energy never changed; it continued to produce the same amount of BTUs. But the transfer went into a different area, and the surrounding environment saw a significant shift in the thermal transfer.


And so it goes with oil in a turbo, especially with oil-cooled turbos. As long as the engineers designed the "system" to have a lube that can survive the thermal transfer rate, and the lube flows are great enough (truly measured in volumetric flow), then the lube will never be scorched because it can carry away "heat" with no issues whatsoever. Rather than a small amount of lube taking away all the heat, you want a large amount of oil taking away just a bit of heat, but the cumulative effect satisfies the safe operation of the engine.

So when folks get all excited about "turbo" heat, I just cannot fall into that band-wagon. In my opinion, it is MUCH more dependent upon the system design, rather than if some lube is one-tenth under-rated for the HT-06 criteria.

It's clear to me that engines like the Dmax have a VERY good lube system design; UOAs show the engine does not care about lube selection and they almost never come back coked/cooked.

Time will tell if the EcoBoost has a "good" design for the two turbos. But what I see in this UOA (and others) is that the oil really isn't taking a heat beating; it's getting a fuel soaking. And as long as you OCI frequently enough, keeping the fuel at 5% or less, the UOA wear results are telling us the engine can live with the fuel (at least in the short term). So that is why I say that dino lubes that meet Ford spec (such as the ones I listed previously) are probably every bit as capable as any syn in these circumstances. Moderate OCIs are showing us that the turbos don't seem to hurt the oil in the Ecoboost, and the wear is in control, even with 5% fuel.

So again, I see that under these conditions (short-to-moderate OCIs) I don't think the EB engine is that hard on oil, despite the fuel. The results (and you know how I love results more than inputs) are showing us that the conditions are not as "tough" on the oil as many would profess them to be. And I suspect a dino oil under these circumstances would do just as well, because the fuel isn't hurting wear and the heat isn't great enough to heavily shift into coking.

As I said before, the 1+ year is a good start, but several years of data will be more conclusive. But these preliminary UOAs over this last year are showing my points to be valid.
 
^^^As always, thoughtful contribution.

I am firmly in the camp of "wait and see" with regards to the Eboosters, I need a few more abused examples to show how good they are.

And fuel dilution is "normal" on anything tuned aggressively, as the engineers use fuel as a coolant, ie generously. And I haven't seen many engines ever damaged by fuel dilution, it tends to be greatly overblown on here when in reality it is quite common.
 
Originally Posted By: dnewton3
One thing people so very often don't understand about "heat" when it comes to turbos is the concept of thermal transfer. People typically are concerned about coking of the oil; I can understand that.

But "heat" (as in "gosh it's got two turbos; it must get really "hot") really isn't descriptive enough for the situation.

Thermal transfer is a much more descriptive way to look at this. And that comes down to design criteria of not only the lube, but also the lube system itself.

On needs to start with this ....
what does the oil do in the turbo? There are different designs. While all typically us oil to lube the bearings, some use the oil also to cool the turbo, while others actually can use coolant for cooling. So that's the first consideration.

If the turbo does indeed use oil for cooling in addition to lubing, then there's a question of proper or improper design. I'm not going to say one is "better" than another, in design. What I'm stating is that success or failure can be simply judged by results, not debate on theory. If the system does not coke the oil, and the turbo lasts a nice long time, then that specific design must be satisfactory for the intent of longevity.

And that brings me to the concept of thermal transfer. As long as the design has enough volumetric flow to:
a) do the job requested
b) not be harmed in the process
then the lube system (viewed as the lube itself and the mechanical pump and circuits) is succeeding.

I've used this example before, but it's time to bring it out again. Think of a candle and your fingers.

If you quickly pass your fingers over a candle, you'd likely feel little if any heat. As the thermal energy rises, some of it is absorbed into your fingers, but certainly not enough to harm your skin, and not enough to really greatly alter the total BTUs that physically move the air in it's upward path.

Now if you were to slow your hand down a bit, more BTUs go into your fingers; you might feel some pain and get perhaps a first-degree burn (redness but no blisters). Because some energy went into your fingers, the total BTU energy that heated the air to make is rise was lessened by that amount.

If you would hold your hand steady over the flame tip, it would not be long before the flesh suffered third degree burns (destroyed flesh; significant dermal damage). Also, very little heat energy would be in the air because most went into your fingers!

In those three examples, the flame tip energy never changed; it continued to produce the same amount of BTUs. But the transfer went into a different area, and the surrounding environment saw a significant shift in the thermal transfer.


And so it goes with oil in a turbo, especially with oil-cooled turbos. As long as the engineers designed the "system" to have a lube that can survive the thermal transfer rate, and the lube flows are great enough (truly measured in volumetric flow), then the lube will never be scorched because it can carry away "heat" with no issues whatsoever. Rather than a small amount of lube taking away all the heat, you want a large amount of oil taking away just a bit of heat, but the cumulative effect satisfies the safe operation of the engine.

So when folks get all excited about "turbo" heat, I just cannot fall into that band-wagon. In my opinion, it is MUCH more dependent upon the system design, rather than if some lube is one-tenth under-rated for the HT-06 criteria.

It's clear to me that engines like the Dmax have a VERY good lube system design; UOAs show the engine does not care about lube selection and they almost never come back coked/cooked.

Time will tell if the EcoBoost has a "good" design for the two turbos. But what I see in this UOA (and others) is that the oil really isn't taking a heat beating; it's getting a fuel soaking. And as long as you OCI frequently enough, keeping the fuel at 5% or less, the UOA wear results are telling us the engine can live with the fuel (at least in the short term). So that is why I say that dino lubes that meet Ford spec (such as the ones I listed previously) are probably every bit as capable as any syn in these circumstances. Moderate OCIs are showing us that the turbos don't seem to hurt the oil in the Ecoboost, and the wear is in control, even with 5% fuel.

So again, I see that under these conditions (short-to-moderate OCIs) I don't think the EB engine is that hard on oil, despite the fuel. The results (and you know how I love results more than inputs) are showing us that the conditions are not as "tough" on the oil as many would profess them to be. And I suspect a dino oil under these circumstances would do just as well, because the fuel isn't hurting wear and the heat isn't great enough to heavily shift into coking.

As I said before, the 1+ year is a good start, but several years of data will be more conclusive. But these preliminary UOAs over this last year are showing my points to be valid.



Very good points. The Ecoboost also has water cooled turbos as well.
 
Great points, dnewton3.

My vote for an EB would be VWB and a 3k mi oci. There is something about it that protects well in the presence of fuel-in fact it will shame most syns in that regard.

rbarrios has had great success using it in a GM DI engine. Consistently great results.
 
If I owned an EB, I'd run a quality dino that is qualified to the Ford spec (already listed several and there are probably more) at a few 5k mile intervals with UOAs. Then I'd slowly stretch out the OCI/UOA duration and see if there were a significant shift in results. But then again - that's just my logical approach on about any piece of equipment!

Good to know that the turbos are liquid cooled; that removes one concern for the coking in this engine series.

The other concern would be oil at shutdown in the turbo. Just like with any diesel counterpart, if the turbo is ultra-hot at shutdown (not allowed to reasonably cool the EGTs first) then coking may occur. And that also can be a point of design as well. If the turbos drain their oil well and quickly, there's little left to scorch, right? Again - I'm back to the concept of lube being secondary to design. A turbo that flows oil well, including drain-off at shut-down, is going to be a "better" design.

What I'm seeing here (and this includes other EB UOAs) is that the fear of turbos cooking the oil isn't real, at least at this point. It's a point that folks often bring up (gasser or diesel) but unless we see evidence that coking is taking place, it's a false fear, right? Keeping an eye on EGT at shutdown is by far the most important thing one could do; if you "heat soak" the turbos heavily, then give her a couple minutes to cool down before shut down. That will alleviate the issue, regardless of the lube base stock.

So my logic is this:
- no heat issue from the turbos; no need for HT-06 as any qualified FORD -946 dino lube will do fine
- fuel dilution is a concern to keep an eye on, but evidence shows at these intervals the wear is very manageable

Q: if the fuel is the perceived limiting factor but it's not effecting wear, and heat isn't the issue, then why the "need" for syns in this application?
A: there is no "need" for syns at all in this application for this OP

In short, for this application for this OP, this engine is fine, but the wallet is the thing that's getting pounded because at these intervals, it's not doing anything a dino wouldn't do. The proof is right here before us.


The "wait and see" approach is easy for those of us who don't own one! But then again, everyone has to take a risk now and then. To me, lube maintenance plans are about taking a well-calculated and thoroughly-researched risk. Syns do fine here; I see nothing that would suggest a dino would not as well given the OCIs.
 
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Originally Posted By: volk06
The engine siphons and circulates some coolant through the turbos after shut down.


That is pretty cool! I saw a display of this engine at the car show yesterday, was surprised at how small it is. Seemed like a pretty narrow angle V. Sorry, no pics.

Nice to know they are water cooled and seemingly well protected.

It was mentioned about HDEOs being designed with turbos in mind, would this have been a consideration for SN knowing more turbos were coming?

Are Honda turbos not water cooled? Is this some of the reasoning for HTO-06?
 
Originally Posted By: DuckRyder
When is the last time someone used a non-watercooled turbo in a production car? 15-20 years ago? More?


An interesting point! There hasn't been one I've seen in a LONG time that wasn't water cooled.
 
Originally Posted By: MikeySoft
I am looking into labs for my UOAs. How much did this one cost? Thanks

I purchased a 10 pack so they are about $17 + shipping for each test.
 
BeerCan, thanks for this link. I think I had missed this thread.

It seems that the 2 PU OCI had the TBN hold up quite well. If I go deeper into the OLM, this might come in handy.

When it comes to fuel dilution, wouldn't the % of dilution reach a steady state relatively quickly, assuming consistent trip patterns? I would think my biggest worry would be the effects of this dilution on the viscosity and add pack, specifically TBN. The issue of TBN retention might not be a Syn/Conventional issue, but rather specific addpack formulations and local fuel content interactions.

Since I am more of a scientist than a (syn/Conventional)loyalist, I might turn this into one big experiment. Of course, it will take me forever to come up with what works best and even then it won't be reproducible. The voyage might prove to be fun...
 
Originally Posted By: DuckRyder
When is the last time someone used a non-watercooled turbo in a production car? 15-20 years ago? More?


All TDIs have non-watercooled turbochargers from the late 90s through today, nor are the turbochargers on Sprinter vans or Jeep CRDs or Mercedes-Benz earlier CRDs or later Bluetecs water cooled.

Gassers, very common to have a water cooled turbocharger.
Pretty uncommon in the passenger turbodiesel world.
 
Thinking about the issue of fuel dilution on Ford's DI engines and their IOLM I'm wondering if the selection of 5W-30 over 5W-20 was done specifically to counter fuel dilution? I can't imagine that the engine would be set up for 10k maximum change intervals if the dilution degraded the oil's lubricating ability significantly.

Like DNewton said - someone needs to risk taking one for the team and running the OCI to 0% on the IOLM, taking a UOA, and seeing what happens. I'd do it myself but my F150 is a 5.0 ;-)
 
AITG,
I didn't mean to be the guinea pig but here it is....

I've generally trusted Ford to know what they're doing. My last 2002 F150 with the 5.4L went 240,000 and I couldn't have been more pleased. I followed the manual, kept the OCI at 5000 miles and used whatever the Quickie Lubes gave me. It was still running good when I sold it and would burn a quart every 3000 miles at the end.

I now have an Ecoboost, 2011 F150. I did my first oil change at about 4k and then the subsequent ones at about 7-8k and had never done an UOA. I had previously decided to be gutsy and take it to 0% on the IOLM this time. After reading the recent discussions on the Ecoboost herein I decided to go ahead and do it right away and it was at 6%. I usually have my oil changed at the local Texaco Express Lube and watch to make sure they put the 5W-30 in. Here's what Blackstone came back with:

45303 on truck
9443 miles on oil - Havoline 5W-30 Dino Deposit Shield
No added oil
Sample date 2/19/13
Aluminum 8
Chromium 1
Iron 49
Copper 23
Lead 2
Tin 0
Molybdenmum 40
Nickel 1
Manganese 11
Silver 0
Titanium 1
Potasium 9
Boron 21
Silicon 22
Sodium 103
Calcium 2092
Magnesium 14
Phosphorus 704
Zinc 845
Barium 1
SUS 50.6
cST 7.45
Flashpoint in °F 345
Fuel % 1.0
Antifreeze % 0
Water % 0
Insolubles % 0.3
TBN 0.7

BLACKSTONE COMMENTS: Averages are based on about 5,000 miles on the oil for this type of Ford engine. This oil was in use nearly twice as long, so a little extra iron (about twice as much as average) was to be expected. Iron is a bit higher than we thought it might be, and that may show some wear at steel parts. Other metals are pretty good though, so we're not thinking this is a problem -- just something to watch. The TBN was too low at 0.7, so we wouldn't run any longer than this. The low viscosity and small amount of fuel are generally harmless. Not bad, but check back on iron.

I pull a 6000# trailer with this truck about 15% of the time and with this last oil did just that.

Iron is high, TBN low, Fuel is ok and the viscosity is low. Not horrible but not great.

I think Ford is pushing it a bit hard on this one, especially with the TBN as it is and I'll shorten up the OCI.

Looking forward to your two bits worth....
 
What amazes me more than anything is the low fuel; not typical of what we've seen with the EB.


Too soon for me to have a lot of data yet on this engine series. Will be very interested to see where the long term averages fall out in true statistical analysis.
 
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There is a lot more fuel in this sample than Blackstone states. Get a GC scan next time if you want to know how much there really is. Thanks for posting this UOA.
 
Thank you GBL for your data. I went back to the most recent posted UOA from Volk06 who is also running an Eco. He changed at 6405 mi. with 23k on the truck.

His numbers are very close to yours. In fact, his Vis @ 212F was 7.48, insolubles .3%, fuel dilution 1.3% and TBN 1.5.

Every engine develops it's own wear rates (look at a Ford 5.0 or GM Duramax) but it appears that we need a lot more data before the Eco motors look like good candidates for extended drain intervals.
 
The viscosity has all dropped and there is fuel in there but the bottom line is the wear rates are not that bad, not super but not bad. With the low TBN I can't take the OCI further but the results are acceptable.

The other thing here is the Havoline oil. Could another dino work better? Some would. The iron was at 49 ppm and the engine will still last me a very long time at that. The oil/filter change cost me $27 so in essence it cost me $0.00285/mile. The $35 oil test cost me $0.00371/mile. Combined together the cost was $0.00657/mile. If I shorten up the OCI to 7000 miles my cost will be $0.00386. (Let's compare this with my gas cost which is about $0.22/mile !)

I should go 7000 miles and forget the testing.....but then why would I be on this site? I'm sure I waste more time here than 10 times any possible savings but I'd miss all the fun!
 
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