Hub bolts starting to round off...what the **** do I do?

Can you get a 4.5 inch cutting wheel down on the threads sticking out?

Cut those flush, a little under-flush, with the old flange that's coming out anyway, and you'll break the rust weld that's holding you back. You'll also heat the bolt up a little, to your advantage.
 
Yea me too. And I can't imagine using it more than once every few years. Whats the saying? Better having a tool you don't need then not having one you do?
You got that right. I have quite a few once or twice used tools, but when I used them they were worth their weight in gold.
 
I had that style hub on a Cadillac once. I also rounded off one of the bolt heads. What I did was drilled the bolt out. If your hub has the access holes in the hub face like in the video use a drill bit and drill the bolt from the front. Use a drill bit a little larger than the bolt. Once you get to the knuckle the bolt will fall out. The Cadillac I had did not have the access holes so I also had to drill a hole in the hub face first. It didn't take that long to do and was way easier than what has already been posted.

Don
 
Yea me too. And I can't imagine using it more than once every few years. Whats the saying? Better having a tool you don't need then not having one you do?
I just used one to remove all 12 nuts of a very expensive cat heat shield, mine get used a lot, not weekly but more than once a month.
 
I bought a set of Irwin socket bolt extractors and there are no instructions. Do I use one that's slightly larger or hammer on one that's a bit smaller?

Also, what would you do for new bolts if they're irreparable/unusable after?
 
Not a fan of PB'laster, I would go Kroil (best), or Liquid Wrench (available locally) let it sit and then heat. LOTS of heat. Followed with an impact.

Then more Kroil and more heat and another run with the impact.

If that doesn't, fire up the cutoff wheel and drill. Best you can do...
I think all of the penetrating oil options are about the same - they don't help very much aside from adding some lubrication. Cleaning the threads, heat and using an impact will have a far greater influence on the outcome.
 
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