Headlight Lens Restorer Report

Cleaned up headlight from 2010 Silverado using 800,1200, and 2000 grit rotary sander, and then polishing compound.

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I tried the Turtle Wax Headlight Lens Restorer Kit (about $21) and I must say TW had their chemist's working overtime.

It is a multistep process with a 'clarifier' that uses aluminum oxide as the very mild abrasive as the first step.

Then a lubricant is used with two pads and four sides to remove the oxidation with each pad having two sides for subsequent steps. Then there is a sealer system for the last step.

My lenses were very oxidized and I must say it removed 75-80% of the oxidation and clarified the headlamps considerably. Plan on about 2 hours minimum of intense 'elbow'' grease.

The driver's side headlamp had the worst oxidation, but the interesting thing was that most oxidation on both lenses were located at the upper 1/4 quadrant of the lens.
Use a clay cleaner; can be found in most supermarkets and definitely online. It works wonders and very easy to use
 
I tried the meguiars ultimate kit on my parents Accord about 9 months ago. It looked great and advertised 18+ months of durability but when I came to visit the other day I noticed portions have already failed, leaving dull spots of bare sanded plastic. I followed the directions and was happy but not so much now. I’m not there to take photos of them right now but on my cars I usually wet sand and spray a 2k clear. That lasts for many years. Or just hit them with a polisher. I keep a cheap HF rotary with a 3” backing plate for headlights and other small stuff. Just did my Camry and it looks good for now. Used meguiars 105 and finished with griots 3 in 1 as a sealant. Next time I’ll probably remove them and clear them.

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Sylvania kit, hands down. I had used the Cerakote kit, and while very nice results, the lights got ****ted up again after about a year. I got the cheaper Sylvania kit with steps 1 and 3 only - the activator and the UV sealant only. I had my own wet sand paper. I also used more grades in between the ones that they provide/recommend in the full kit (2x price). My CR-V headlights came out better than new IMO. I keep them protected with some Adam's CS3 regularly.
Yea, I redid my headlights with the Cerakote stuff and they’re starting to haze again. I might go back to sylvania.
 
With Cerakote I had to start with a courser grit than they supply, and gradually get finer. It took a long time to get it cleaned up. It looked great. But now 2 years later it is not as clear, though still much better than before. So I will use their guarantee and get new material and redo it. They have already sent refinishing pads when the first attempt failed when just using their sandpaper
 
I used multiple sand papers and then different compound/polish with my Porter Cable polisher I use for the cars. Used a smaller pad. When done I masked off and sprayed with UV resistant clearcoat.

One thing if you have a good clean newer lights or ones you fixed, Headlight protection film helps a lot as it adds UV protection but mostly keeps what you have from getting destroyed by the sand/rock chips that adds to it.

These are original, never garaged on a 230k+ '08 CRV. The headlight film was getting ugly and was glued on hard. PITA getting the glue off.
No before but the foggy is after wet sand.
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And reference. 13 year old Sonata, 220k, sitting for many months not washed (engine went). I put the film on when it was new. The hazy you see is actually the small pits in the film from sand/rocks. Never garaged. they did get waxed when I did the car with whatever I was using.
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Yup! UV is what caused the polycarbonate to haze over.
 
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