M6pwr, all the following is IMO and based on a lot of research, especially the excellent work of ISA and Haji-Silaiman (referenced below): This is a very complex topic and flash point and volatility are only part of the picture. Basestocks, additives, quantity and quality of viscosity modifiers all effect the deposits. The best thing you can do is a select an oil that holds up well in the presence of fuel dilution and don't run it too long.
1) In regards to it being a design problem, yes it is, but it is so widespread and across so many manufacturers means that it is a reality that we are stuck with at present. Oil selection may help fight the deposits.
2) I believe the deposits are not due to the fuel alone (this test shows deposit buildup of different blends of fuel and fuel w/ various dosages of used oil). BTW, I realize fuel does not wash the valves on your engine but the partially reacted fuel, the part that does all the damage, does get into and degrade the oil and is present in the PCV gases (as are raw fuel and reacted fuel).:
(ISA and Haji-Silaiman)
3) Deposit formation does vary by oil type. It has been shown in the literature that deposits vary by oil type (the y axis shows amount of valve deposits, while x axis shows the oil type A, B, C, and the oil with 100 hours on it A100, etc.):
(ISA and Haji-Silaiman)
4) Deposits increase as the oils degrade over time (the y axis shows amount of valve deposits, while x axis shows the service interval of the oil in hours, f.e. e2/125 is 125 service hours on oil E2. Note that the deposits were cleaned off each time so these are independent runs).
(ISA and Haji-Silaiman)
5) Some oils degrade quickly in a DI fuel-diluting turbo charged motor. Expert Terry Dyson warned us about this years ago. And the over 100 used oil analysis in the database for the Audi/VW 2.0FSI supports exactly what he said. Indeed the worst deposit evidence we have on the 2.0 FSI is from engines that ran OEM oils at OEM intervals, such as this one shown below Terry's quote (Mobil 1 0w40 at 10k intervals according to the manual). Also my favorite coking deposit slide I added on the end.
Originally Posted By: Terry
reb03, the Mobil 1 0w40 should not be run longer than 1000 miles to be safe.. Audi and BMW know they are having problems but are marketing tied to certain LARGE oil company that sponsors BITOG thus they cannot speak out about it.
TD
Originally Posted By: Terry
reb03, I have customers running BMW5w30, Mobil 1 0w40 all with the same effect, the wear control is good if we change the oil at 1000 mile intervals but the deposit formation from REAL volatility issues are slowly damaging the engines. I just worked a 07 335 Biturbo yesterday USING ASTM lab tests on the used oil and Mobil 1 0w40 went from VOA flash of 430+F to 280 F in 1150 miles, oil sheared to 12.1 cSt and fuel was at 1.99% by IR. Amsoil has not been tested in this engine yet. Because Amsoil is a traditional based PAO I predict similar results to the Mobil 1 0w40 which is still one of few Mobil 1 products that can perform reasonably well.
Terry
(CRODA)