Originally Posted by BrianF
I can only speak about the Trailblazer. There is a lot I like about it but it suffers from GM quality of that era. It has squeaks, some rattles, rust under the door/liftgate seams and parts seem (my opinion) to wear out around the 160,000km mark. Issues I ran into:
-outer tie rod ends failed around the 130,000km
-water pump/ idler and tensioner pullies around 135
-SAIS air pump around 140
-front driver side CV shaft seal.
-steering wheel position sensor started acting up around the 180 mark, same time the rear driveshaft U joints were failing.
-I had to patch the power steering pressure line as the flex sections were leaking (30$ fix) around 210.
-Thermostat around 220 as it was starting to stick open but not enough to throw a temp code.
Shocks and struts were fried at 160km and the rear brakes were done at 203km. I used to change the oil at 10,000km and now do it around 25,000km with a Fram Ultra. It appears that it now burns around 1/2 liter or so in that interval. I did the diffs/transfer case at 130km and the TC again at 220. Trans had a new filter and fluid exchange around 160. The drivetrain has been really solid for me with minimal work. I rebuilt the center axle disconnect around 160 as well, not that it was worn out but because I had it ripped down that far doing the struts. Maybe cost 60 bucks in bearings and a seal.
I really like the platform for its low height, body on frame/solid axle with an auto locking rear diff. It turns like a Geo Metro and does well on grid roads and in the city. Fluid exchanges on the transmission were absolutely simple. Tstat, water pump and struts were a bit trickier but easily doable with simple hand tools and some patience. Plugs and belt are easy. GMTNation has a great forum on this platform and I learned a lot how to keep it running without a mechanic.
I am still pondering getting another, possibly a 2008/9 model with lower miles as a replacement. I want a 4Runner but I cant justify the price as I can run the Trailblazer for less and still have left over for another. I would stick with a 2006 and up. Aluminum valve cover is less prone to leaking. More power and a few changes overall. 2008/9 should have the upgraded exhaust manifold (4.2 liter) as apparently there were issues with some cracking. I never had this issue though. Those last years went back to a completely mechanical fan clutch. The prior electro-viscous models are known to fail and stay locked. Mine has had no issues. The mechanical clutch is a drop in replacement and cheap but will throw a code on the earlier models. But companies like limeswap and PCMforless have tunes available for the platform to fix it all.
Wow! Frankly, I wasn't happy with the way mine handled when I got it, so the first thing I did was redo the suspension with custom springs, Bilstein shocks and Hotchkiss sway bars. Whilst I was in there, just to play it safe, I also replaced control arm bushings and ball joints along with the inner/outer tie rod ends because I didn't want to have to repeat this job when they failed. The water pump, fan clutch and thermostat I did all together because it was due for a coolant flush, and it was more a case of better now than later at the time. Brakes were another thing I wasn't particularly happy with, so I got a set of EBC's dimpled/slotted rotors along with their Ultimax2 pads and custom, plastic coated stainless steel hoses. Mine is RWD, which was one of my criteria at the time of purchase. Looks like I really saved myself some headaches!
My biggest ever issue was transmission fluid temperature, which I addressed with an air-to-oil cooler and a Derale deep dish pan with cooling fins that holds an additional 2.5 quarts.
Currently, I've got 200,500 km on mine. I change the oil based on the OLM - drain and refill at the 50% mark and a drain/refill and air and oil filter replacement at the ~1% mark. Does not consume oil between intervals - ~8,000 km to the 50% mark - but the export manual calls for ACEA A3 which might have something to do with it. I do not know if the OLM algorithm is any different.
Out of interest, what were the symptoms when the SAIS pump and steering wheel position sensor failed?