Morris,
Thank you for the suggestion. I was thinking about trying that. See, it seems that when the enging is heating up there is a bubble forming in the top of the engine that is being held back by the thermostat and it is displacing the coolant backwards out the lower radiator hose. Having no where to go, the cap vents the excess pressure and coolant. The new thermostat didn't have a burp hole at all. The old one did have the burp hole with the little plastic bead/float in it. I should have checked it to see if it was plugged up. I think I'll go right now and drill that hole and see what happens. Anything to rule out disassembling this horrible engine design.
Thanks again.
Thank you for the suggestion. I was thinking about trying that. See, it seems that when the enging is heating up there is a bubble forming in the top of the engine that is being held back by the thermostat and it is displacing the coolant backwards out the lower radiator hose. Having no where to go, the cap vents the excess pressure and coolant. The new thermostat didn't have a burp hole at all. The old one did have the burp hole with the little plastic bead/float in it. I should have checked it to see if it was plugged up. I think I'll go right now and drill that hole and see what happens. Anything to rule out disassembling this horrible engine design.
Thanks again.