Brake Dust and what you can do about it

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Brake Dust and what you can do about it

Have you seen the new BMWs? Great-looking cars. Too bad about the black wheels, though. Actually, it's not just BMWs, and if your car has four-wheel disc brakes, it's not just the front wheels. Brake dust is the culprit. For the past several years, car owners have been plagued with this corrosive, unsightly and seemingly unbeatable coating on their fancy alloy wheels. It even creeps out from behind wheel covers on conventional steel wheels.

What's the explanation? The dust is the result of friction between the brake rotors and your car's brake pads. While braking, the newer, softer brake pad compounds are displaced and end up coating your wheel. On some cars it's really bad.

Brake "dust" is actually a combination of carbon fibres, metal filings and polymer adhesives. It's the adhesive residues that unfortunately stick everything to the wheels. Leave our wheels unattended in this condition and the coating becomes acidic. It etches into the finish of your wheels, seriously damaging them, so it's not just an appearance issue.

There are three ways to control brake dust. The first is to clean your wheels frequently (or should I say continuously?). The second is to install dust shields, and the third is to try changing your brake pads. Let's look at each option.

There are a number of wheel-cleaning products on the market, but most are corrosive and require careful handling. They belong to the "spray on, hose off" family of products that never really seem to do the trick. You'll still have to use a sponge or brush to do a proper job. In my experience, a soapy car wash solution and a soft mitt works just as well. Just don't use the mitt for the rest of your car.

A highly regarded product specifically designed for cleaning wheels is P21S alloy wheel cleaner. It's definitely the product of choice for many owners of cars with high-end wheels. P21S is a water-based, acid-free detergent recommended by several major automakers including Audi, Porsche, BMW, Volvo and Mercedes-Benz. It works on every type of wheels and wheel coating on the market. You spray it on, leave it for a while, flush the dissolved brake dust with water, detail and dry.

Remember that after cleaning and drying the wheels you can wax them. Most alloy wheels, after all, are painted. They respond well to a coat of wax, which will act as a first line of defence against brake dust. Buff them up just like you would your car.

The second approach to controlling brake dust is to use dust shields. For many years, Florida-based Kleen Wheels has offered shields that fit between the brake calliper and the wheel. Installation is simply a matter of removing the wheel, fitting the shield against its inside surface and replacing the wheel.

The shields are made of an aluminum alloy and come in sizes to fit all model cars, sport utilities and vans. They are also available for aftermarket wheels. The shields are "turbo-vented" and directional, permitting air to properly reach the brakes for cooling.

This is an effective way of virtually eliminating the transfer of dust to your wheels. You may have some concerns, however, if your car is a high-performance model, where brake cooling in track conditions will be a priority. That said, shields are available for the full line of Porsches, BMWs and Jaguars.

In fact, Jaguar, Lincoln and Ford have supplied Kleen Wheels shields as standard equipment on several of their models. If you're worried about affecting your warranty by installing dust shields, call your dealer.

Of course, the dust shields will hide your callipers. If you're running anodized, painted or otherwise "show" callipers, you'll have to give that some thought.

Kleen Wheels dust shields are available through a range of suppliers. Try your local speed shop or call Marcor Automotive of Hamilton, Ontario at 1-800-263-8621. They're a large distributor of automotive products. Prices run between $60-75 a pair. Additional information can be found at www.kleenwheels.com.

Marcor is also the place to order the P21S products if you can't find a local supplier (the wheel detergent is $22.92 for a 500ml kit and $29.49 for a one-litre refill, plus shipping). You're likely to find these products at your local German car dealership, but compare pricing if you go there.

The third strategy for reducing brake dust is to change brake pads. Specifically, the move to a Kevlar, or carbon Kevlar pad as made by companies such as EBC and Porterfield, may reduce black dust and improve braking. These companies are emphatic in claims for low dust, high stopping power and minimal squealing. Have a look at www.ebcbrakes.com or www.porterfield-brakes.com for more details.

Another option is the PBR Metal-master or PBR Deluxe Plus. These Australian pads have a high metal content, with less carbon. Eric Racette, owner of Ottawa's Speedstyle Automotive Tuning, retails a range of these specialty pads.

"Like all things, you give and you get," he says. "Some of the softer pads have great stopping power, but they make a lot of mess. The harder pads can be effective, too, but they're hard on your rotors."

Mr. Racette agrees that a correctly chosen aftermarket pad can reduce dust and provide effective braking. Cost for a pair of specialty front brake pads for an Acura Integra, for instance, will range from $40 for the PBRs to $107 for the popular EBC Greenstuff. Porterfield R-4s pads can retail for over $150. All prices are plus installation.

So there you have it. Wash the wheels, deflect the dust or replace the pads. Or learn to love black.
 
My Axxis Ultimates produce a lot of red dust, but it's non-corrosive and washes off, so I don't really care. Their performance for street and autocross is excellent. They have lots of initial bite and good feel. They bite even harder if you get some heat into them, but the only time I've managed to get them that hot is when I was bedding them in.

I don't think you'll find a pad that provides top-notch performance without dusting. I'm sure BMW would be using it if it existed!
 
dust=stopping power

Dust on my rims just wipes off dry. No soap washing or waxing needed.
 
Carbon ceramic brake pads
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Yeah the more black dust you have, the better your brakes! Simple: get black wheels. I have black steel wheels w/ center caps on my Vic just for this specific purpose: better brake cooling w/ simplistic cleaning rituals + its so cheap that if I lost a cap to a thief or accident, I can get a new one for peanuts compared to a new wheel cover or aluminum wheel!
 
My dealer loves people that install those covers called D-Dusters and simular products on there wheels. They are a cover that encases the brake disk and caliper and are only open on the back side. Guaranteed to warp your rotors and cook your pads early. Can you say $800 brake job every six months. When they see them on a car whether they are having brake work done or not they remove them and explain to the customer why they should not be used.
 
I've got chrome plated (OEM) wheels on my car. I've found using a small California Duster on the wheels every day or so keeps them shiney. Of course, the duster is marked "for wheels only".

[ June 10, 2003, 08:37 PM: Message edited by: Rick in PA ]
 
I'm running the PBR deluxe pads on all my cars. They're by no means dustless, but make a good bit less than the factory pads. I've also put a coat of wax on the alloy wheels. It helps, but again, it's not really a "cure". Haven't tried the P21S; you can buy some really good whiskey for less than $20 a pint! And I think I'll pass on the dust shields.
 
I just let the brake dust build up. The better your car looks, the better it looks to car and car parts thieves.

I just want brakes that stop the car really really well. It can sing a song, spit black dust 24/7, and squeel like a pig so long as it slows down my 4200 lb Crown Vic or 6000 lb E-series cargo van.
 
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