Cut open a newer style Bosch Premium 3410 (5000 miles / 11 months)
Once apart and loose, I saw a huge thin piece of black plastic flapping in the center tube. I removed what I thought was the metal end cap to find that this piece of plastic was actually attached to and part of the actual end cap which is plastic.
The metal end cap was in fact a cover for the plastic end cap and itself inserted about an eighth of an inch into the center tube. I presume it kept the plastic flap pressed out of view because I only saw the plastic flap once the filter was cut open at which point the metal end cap became loose.
Essentially, the plastic end cap was not cut cleanly around the center tube. There were other parts of it that were not cut cleanly. The plastic excess was very easy to tear.
Upon inspection of the filter media, I found several smaller pieces of what appeared to be the same plastic.
Has Purolator quality deteriorated so much that pieces of plastic are entering the engine?
Is this newer Bosch style the same as the new Pure One (both with 99% efficiency)?
On the one hand, the pleat count, spacing and rigidity looked great. On the other hand, is this plastic debris reaching the engine a bigger cause for concern than tears causing suboptimal filtering?