Bob, I've no idea about what the DR was designed for but after seeing your results, then posting my comments I could hardly sleep. Here's some questions and observations.
First; as you explained in an easy to understand article, the pump produces flow (GPH), resistance to flow creates the pressure that we measure. I'm wondering what flow your pump is making and how that flow would affect your testing rig? The few times I've gotten data from oil filter mfgs, most info was flow; pressure was only mentioned IRT canister&seam burst strength, bypass opening and drop across media. Maybe your rig is loping along making minimal flow and the DR is the first significant resistance?? It's notable that at least both old&new model are consistant, but I don't understand what happened. As for the pressure your rig is making being "real world", it sounds rational for a warmed up gasser but almost all my last 23yr exp is with diesel. My pump has an 85lb regulating valve that visibly 'kicks in' as the needle pegs the 110lb mark on cold start (below 85*F ambient), then slowly recedes as oil warms. I'll wager that your test pump set to produce the flow the filters are rated at would be producing much more pressure.
Bout the DR, I'm not certain of the 5-7lb figure (ate&slept many times since those 'info sessions' with Amsoil), seem to recall trying to verify the info by carefully measuring the area of the piston/ball then piling on weight till it gave. I am certain of the configuration however; every picture of a DR (old or new) shows the hoses on the BF side. BTW, filters can be swapped using internal pipe wrench,1" nipple has 3/4x16tpi small end, just have to swap the spring& valve also...as you found out! Molakule's unit makes me wonder if the earlist version used the drilled brass plug instead of the ball&spring. The single BF mount (three models,two I've seen) uses the brass plug for the restrictor orifice to control the volume of oil taken 'off line'. I've not seen the brass plug in a DR, but I've only seen 2 DR's, old model I installed and new squared block that I examined.
Geez, I hope this helps. IMO you're doing some of the most important work to allow the 'little guy' to get through the maze of corporate BS!!
Off topic, Schaeffers blend (7k 10w30) is dollar for dollar beating the pants off the full synthetic that it replaced (gasser app), and but for this site and our conversation 2+yr ago I might never have found it, Thanks Bob. Tom
[ May 23, 2003, 04:35 PM: Message edited by: TomdieselS ]