When I did my brakes a few months back, I noticed my left rear axle was beginning to leak oil, so I finally pulled the trigger on the parts last week. Ordered not just the seal and bearing, but I also ordered in a ford racing carbon clutch trac-loc rebuild kit, friction modifier for that, Redline 75W110 to fill it, and a factory finned cast aluminum diff cover that if I understand right, is from the Boss 302 mustang.
Tore the axle down last weekend, and since I was doing the clutches in the tracloc, of course, I pulled both axle shafts, not just the left side that was leaking. I got a surprise when I pulled the right side. The bearing surface on the axle was damaged. The leaking axle was good and the non-leaking axle was bad, figure that one out.
So I went to my parts pile and pulled a good 28 spline shaft out of a parts axle, and ordered a second bearing and seal so I could replace both wheel bearings and seals.
Those came in this week and I finally was able to get to starting putting it back together Friday evening, and finished it on Saturday.
Found another odd issue, the backing plate on the right side was bent inwards. I discovered this while rebuilding the parking brakes. These cars use a drum in the hat of the rear discs as the parking brake. On my left side, the parking shoes were soaked with oil, but I had a set of parking shoes and hardware kit in stock, so I rebuilt both sides with new shoes and hardware. The bent backing plate had cause the parking shoes to be at an angle and as a result one was rubbing the "drum".
Went to the parts axle and scored a good replacement, got that installed and the parking brake all put back together. Then finally the axles went back in on fresh wheel bearings and seals, and new carbon clutches in my trac lok. I even forced the included heavy "F-150" preload spring in. It says not to use that on 28 spline axles, but Ive never heard of anyone breaking axles from that spring. However, if its possible, Im sure Ill find out. Im good at breaking things that no one else breaks.
Pretty easy from there. Clean up the gasket surface on the axle, squirt some grey RTV on the cover and throw it on. Fill the axle with the Redline, reassemble the discs and calipers, mount the wheels and off we went.
And that cover looks really cool. The drain plug is worth the cost of admission.
But I decided today that I want to deal with my exhaust. I had bought parts a long time ago, and was gonna have a shop install them, but then Im going,
Wait, I have a MIG welder now, with some stainless wire and a bottle of argon. Whats stopping me from installing the parts myself.
Nothing, so Thats what I did this afternoon.
My car has a Stainless Works brand, mandrel bent 2.5" stainless catback system, with X-pipe and chambered mufflers. This is the second car this system has been under, its about 10 years old
My least favorite part of the system has always been the large 3.5" tips that came with it. Too ostentatious for me, and I know they are basically megaphones, amplifying the sound. I suspected they were causing the drone at highway speed.
So, off they came.
And on went the resonator and turn down tip. All 2.5". The resonator is basically a straight through muffler with steel wool packing.
The look is, IMO much better. Much more subtle. Once the shiny turndown gets seasoned with road grime and grit, itll look pretty factory I think.
Phenomenal improvement. Its pretty tame at idle now. Just enough extra noise that its obviously not a stock system, but not distracting. The drone at highway cruise is gone, or at least gone enough the wind noise is a worse problem now. There is still a bit at about 55-60mph, but its tolerable. Once its up to 65 and over, its gone.
Wish I had done it last year when I bought the resonators and tips. I was worried it wasnt going to be enough difference to be worth the effort, so I had been putting it off. But better late than never.
Im now happy with the exhaust, its exactly what I wanted from an aftermarket exhaust. This, IMO is how the system should have come.
Now my next problem is the exhaust leak from my driver manifold is louder than the exhaust, so I have gaskets and studs/nuts coming so I can replace that exhaust log with a good used one I have. Someone screwed up the threads where the cat bolts to the manifold, and instead of fixing it, ruined it worse by forcing a SAE nut onto the metric stud. Which didnt hold, so its just hanging off one side and sounds like butt. Theres no saving that stud and Ive tried to remove the stud to replace it, but thats not gonna happen. Itll be easier to just replace the log with another one that has two good studs and nuts to clamp the cat to.
Tore the axle down last weekend, and since I was doing the clutches in the tracloc, of course, I pulled both axle shafts, not just the left side that was leaking. I got a surprise when I pulled the right side. The bearing surface on the axle was damaged. The leaking axle was good and the non-leaking axle was bad, figure that one out.
So I went to my parts pile and pulled a good 28 spline shaft out of a parts axle, and ordered a second bearing and seal so I could replace both wheel bearings and seals.
Those came in this week and I finally was able to get to starting putting it back together Friday evening, and finished it on Saturday.
Found another odd issue, the backing plate on the right side was bent inwards. I discovered this while rebuilding the parking brakes. These cars use a drum in the hat of the rear discs as the parking brake. On my left side, the parking shoes were soaked with oil, but I had a set of parking shoes and hardware kit in stock, so I rebuilt both sides with new shoes and hardware. The bent backing plate had cause the parking shoes to be at an angle and as a result one was rubbing the "drum".
Went to the parts axle and scored a good replacement, got that installed and the parking brake all put back together. Then finally the axles went back in on fresh wheel bearings and seals, and new carbon clutches in my trac lok. I even forced the included heavy "F-150" preload spring in. It says not to use that on 28 spline axles, but Ive never heard of anyone breaking axles from that spring. However, if its possible, Im sure Ill find out. Im good at breaking things that no one else breaks.
Pretty easy from there. Clean up the gasket surface on the axle, squirt some grey RTV on the cover and throw it on. Fill the axle with the Redline, reassemble the discs and calipers, mount the wheels and off we went.
And that cover looks really cool. The drain plug is worth the cost of admission.
But I decided today that I want to deal with my exhaust. I had bought parts a long time ago, and was gonna have a shop install them, but then Im going,
Wait, I have a MIG welder now, with some stainless wire and a bottle of argon. Whats stopping me from installing the parts myself.
Nothing, so Thats what I did this afternoon.
My car has a Stainless Works brand, mandrel bent 2.5" stainless catback system, with X-pipe and chambered mufflers. This is the second car this system has been under, its about 10 years old
My least favorite part of the system has always been the large 3.5" tips that came with it. Too ostentatious for me, and I know they are basically megaphones, amplifying the sound. I suspected they were causing the drone at highway speed.
So, off they came.
And on went the resonator and turn down tip. All 2.5". The resonator is basically a straight through muffler with steel wool packing.
The look is, IMO much better. Much more subtle. Once the shiny turndown gets seasoned with road grime and grit, itll look pretty factory I think.
Phenomenal improvement. Its pretty tame at idle now. Just enough extra noise that its obviously not a stock system, but not distracting. The drone at highway cruise is gone, or at least gone enough the wind noise is a worse problem now. There is still a bit at about 55-60mph, but its tolerable. Once its up to 65 and over, its gone.
Wish I had done it last year when I bought the resonators and tips. I was worried it wasnt going to be enough difference to be worth the effort, so I had been putting it off. But better late than never.
Im now happy with the exhaust, its exactly what I wanted from an aftermarket exhaust. This, IMO is how the system should have come.
Now my next problem is the exhaust leak from my driver manifold is louder than the exhaust, so I have gaskets and studs/nuts coming so I can replace that exhaust log with a good used one I have. Someone screwed up the threads where the cat bolts to the manifold, and instead of fixing it, ruined it worse by forcing a SAE nut onto the metric stud. Which didnt hold, so its just hanging off one side and sounds like butt. Theres no saving that stud and Ive tried to remove the stud to replace it, but thats not gonna happen. Itll be easier to just replace the log with another one that has two good studs and nuts to clamp the cat to.