Originally Posted by ABN_CBT_ENGR
Originally Posted by Micahmcmeen
I do. One of them is still on the vehicle while the other one gets mailed in. They both failed on the same axle yes. They both did roar. I can take pictures of the bad one. Though if I may ask, how will that show how the bearing inside failed? Also what part of the assembly exactly would you want to see? I have not checked for heat except when I originally replaced it to see which bearing needed replaced. Which I found out later both did. I haven't noticed smells but haven't tried to either.
If possible a front and back shot as if looking into the spline bore and maybe a spin with you have to see if you feel a bind or bite. Telltale signs of oil separating from grease saturating a seal if present. If nothing is there then little would be gained.
I don't know the automotive supply chain side and how many hands it hits before ( and if) if gets back for analysis but if and when it does and its still assembled they are first going to visually look it over for what I just described.
Then they have a lathe attachment ( a spinner) they chuck it on to and support it. Then they will mic all run outs- spin it at several RPMs and do a spin test to take vibration, UT and thermal imaging ( assuming its not an obvious basket case)
That will tell real quick if there is a specific ball pass frequency or race defect ( and isolate where its at), mechanical looseness or lack of lubrication situation present.
Then press apart and check bearing ball and surface finishes, media path and geometry of races and contact paths ( that will usually reveal loading configuration and reveal any misalignment or excessive tension on the media.
Comparing all that to design criteria will reveal the failure modes and mechanisms with an above 95% accuracy in the real world. (or 99.9997 as the 6 sigma goes)
From what you describe it sounds like excessive axial loading-cause undetermined ( as of yet) but there are a few things that need to be checked and confirmed/eliminated before we go down that path looking for the failure mechanism.