GM transmissions, what can I say? This exact issue is one I've dealt with years ago on the dustbuster gen Pontiac van. In my case it was fine when cold, OD and lockup were in effect and as soon as the transmission warmed up they went away, leaving me stuck with 3rd gear and unlocked TC. At the time I had read something about GM using a bimetallic strip for something-something. That little tidbit stayed in my mind for years, until I dropped the pan on a 2005 4t45 less than a week ago. I'm not sure how different the 45 and 65 are, other than torque capacity. Is a 60/65 just a 40/45 with more clutches and wider bands? Maybe someone else knows but this relates to my 45 pan drop story in that as I removed the filter, I noticed another plastic thing right next to the filter shaped like a coffin. Apparently, it just clips on and I removed it. Apparently, there's that bimetallic strip I read about previously.
I had one heck of a time on the net for the nest 15 minutes trying to figure out what it is and what it does. It seems no one has ever documented this mystery part before...... it would seem. Finally found it on a parts explosion chart and looked up the PN it's described as a "Automatic Transmission Fluid Level Control Valve" with no more detailed information about it's operation.
[*the following is speculation]
Studying it, I've come to the conclusion that this thing retards the return of ATF to the sump when the ATF reaches a certain temperature, effectively removing a certain volume of fluid from circulation. Once heated, the bimetallic strip applies increasing pressure to (what has to be the cheapest flap of metal) valve that is plugged into the bottom of a cup-like reservoir in the transmission housing. Imagine a cup, with this temperature controlled valve plugged into the bottom and a regular 'overflow' hole on the side, near the top of the 'cup'. Now, IF the ATF pump bypass or return empties into this cup as I suspect it does, then the fluid leaks out the bottom through the "ATF level control valve" when the ATF is
cold, therefore the cup holds nothing when ATF is cold.
As the ATF heats up, the "valve" closes and now the ATF has to build up in the cup until it reaches the top hole, thus reducing the amount of ATF available for circulation in the pan. I presume this is GMs elegant manner of compensating for ATF expansion which would change the fluid level. In our case with the 4t45 for some reason it was causing a buzzing noise at certain throttle positions in the 2005 transmission I dropped that pan on- I'd previously thought it was a solenoid going out prior to discovering the weird clip on valve. After cleaning the grey ferrous material on that valve and refilling the trans with the prescribed volume of fluid that buzzing went away.
Here it is btw:
https://www.amazon.com/ACDelco-24207185-Equipment-Automatic-Transmission/dp/B0016IWIT6/
Greg, I suspect the fluid level in your Uplander may be low or that this ATF level control valve may be operating incorrectly. These transmissions are "sealed" [read: designed to survive the warranty] and the fluid level can and will change over time. There is a procedure for checking the level that is much like a manual transmission but also required a level vehicle and certain ATF temp using the check plug
but you may just have better luck dropping the pan, possibly replacing the filter and/or that bimetallic strip part and refilling with the prescribed volume of fluid for a pan drop. On the 4t45 it's 7 liters.
Good luck