1991 d150 gauge issues

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Oct 16, 2023
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I bought a 1991 ram 1500 318 3speed. The speedometer, odometer, coolant temp and oil pressure gauge aren't working. I haven't had much experience with these systems on these trucks but would like to get the gauges working. Where would you start?

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speedometer is mechanical and needs a good flex line with internal rotating shaft from the transmission up to the gauge. See if the line rotates while the truck is moving. Ether the gauge is shot, or the gear drive in the trans is shot - sometimes not hard to replace at all. Flex cable can bind and cause it all to tear up.

Heat gauge is most likely a failed temperature sender, easy to replace. I’d look at the oil pressure sender as well. Odometer failure is a part of the speedometer’
 
speedometer is mechanical and needs a good flex line with internal rotating shaft from the transmission up to the gauge. See if the line rotates while the truck is moving. Ether the gauge is shot, or the gear drive in the trans is shot - sometimes not hard to replace at all. Flex cable can bind and cause it all to tear up.

Heat gauge is most likely a failed temperature sender, easy to replace. I’d look at the oil pressure sender as well. Odometer failure is a part of the speedometer’
Is there a decent way to test the senders or just replace them and see what happens?
 
Is there a decent way to test the senders or just replace them and see what happens?
Look up their resistance values vs ground then check with an ohmmeter.

I'm willing to bet your problem is behind the dash, like the cluster was removed then hurriedly reassembled. Also if you still have an ammeter, look into the wiring to that, closely!

You can chuck the transmission side of the speedo cable in a drill then give it a zip to see if it triggers the gauge, or at least spins the other end.
 
Start with knowing what they are and how they are set up. I was able to download the entire factory service manual thousands of pages, for my 1996 Dodge diesels. I suspect you can find a similar Chrysler factory manual or download for your trucks as well. You might start on the site to cater to the diesel folks, because they tend to last much longer and have many more numbers since the trucks hold their value pretty substantially.

I assume that the speedometer is electronic, not using a cable, but if it does use a cable and that’s probably your first thing to check.

Just act funny, especially if there are intermittent grounds or traces on the parent circuit board. Sometimes looking at the board will show you where you might have a supplementary ground that can help quite a bit with jumpy gauges. That said, if your gauges are not working at all, it starts to make one wonder if it is a huge, or a complete damage to a harness, or something else more severe.

How hard is it to pull the cluster and start looking at it from there? Sometimes if there’s not a tiltable steering wheel, it can really be a major hassle, especially if it has been stuck in there for the last decades.
 
Look up their resistance values vs ground then check with an ohmmeter.

I'm willing to bet your problem is behind the dash, like the cluster was removed then hurriedly reassembled. Also if you still have an ammeter, look into the wiring to that, closely!

You can chuck the transmission side of the speedo cable in a drill then give it a zip to see if it triggers the gauge, or at least spins the other end.

Wasn't that how the interior was powered in those old trucks? Power sent through the ammeter to the rest of the dash/interior?
 
Dodge had a 3 speed in '91? that seems off, but I don't follow Dodge.

And still had the ammeter in that era? I'd probably bypass the ammeter and just install voltmeter, IIRC those ammeters were problematic, especially if you added any more electronics (more loading, more heating in the ammeter).

But otherwise, time for a good manual, they have to be around somewhere.
 
The gas gauge does work though? All the gauges are powered from the same circuit. There can also be breaks in the cluster circuit board.
 
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