Originally Posted By: ericthepig
(high HTHS=lower fuel econ)
Not necessarily.
Originally Posted By: Tom NJ
Lots of variables here make this a complex topic. In a Newtonian fluid (no VI Improvers or similar large polymers), there would be a direct correlation between kinematic viscosity and HTHS viscosity. With VI Improvers, this correlation is often broken because the large molecules in the VI Improvers "flex" or compress under pressure (shear), sort of like a sponge. Therefore VI Improvers will increase the kinematic viscosity, but lose some of this thickening effect under high shear rates of the HTHS test. The amount of this molecular flexing or "temporary shear loss" depends on the quantity and type of VI Improver used, which varies from oil to oil. This is why you can find an oil with both a higher kinematic viscosity and a lower HTHS viscosity than another.
To help understand this, think of base oils as being steel balls and VI Improvers as being a rubber coating on these steel balls. Now, to make a straight 30 weight oil you would use a large (10 cSt) steel ball with no rubber coating. To make a 5w30 oil, you would start with a smaller (6 cSt) steel ball and add a rubber layer until the final ball is the same size as the straight 30 wt ball. Both balls are now the same size (same Kinematic viscosity), but when you squeeze this balls under pressure (HTHS viscosity) they will behave differently - the rubber coated steel ball will give (lose viscosity) while the uncoated steel ball will not. How much the rubber coated ball compresses depends on the thickness of the rubber layer (quantity of VI Improver) and the hardness of the rubber layer (type of VI Improver).
Kinematic viscosity is measured with no pressure (shear) and will give the same reading for both a straight 30 wt oil and a 5w30 oil. HTHS viscosity is measured under high shear rates and will give a lower number for the 5w30 oil (rubber coated ball) because it compresses the large VI Improver molecules. As the 5w30 oil compresses in the high shear areas of the engine it becomes a thinner oil and poses less internal frictional resistance.
As for the effect of these viscosities on fuel economy, most frictional losses occur in the bearings and ring/cylinder wall interface. Both of these areas are under high shear rates, so all else being equal the HTHS viscosity should correlate better with mileage than kinematic viscosity. Of course, all things are rarely equal, so friction modifiers, polar base oils, VI Improver quantity and type, engine shear rates, and temperature will have some influence on this correlation. Furthermore, if the HTHS viscosity gets too low, friction can increase as parts move into elastohydrodynamic or boundary regimes (Stribeck curve), so the correlation of HTHS viscosity to fuel economy is only valid within a range.
So in conclusion, fuel economy generally correlates to HTHS viscosity, except when it doesn't. grin
Tom NJ
Originally Posted By: High-Temperature, High-Shear Oil Viscosity: Measurement and Relation to Engine Operation by James A. Spearot
With regard to engine friction measurements, correlations with HTHS viscosity are documented for comparisons made in the same engine under the same operating conditions. However, even under well-controlled conditions, the friction-modifying properties of the DI package in each oil can influence the degree of correlation. Under cyclic engine-operating conditions, fuel economy measurements correlate better with HTHS viscosity than with kinematic viscosity.
The data referenced in DS-62 demonstrate several clear advantages of HTHS viscosity over kinematic viscosity in predicting engine performance. However, no single measure of oil rheology correlated perfectly with all of the engine parameters reviewed, probably because of the fact that each measure of engine performance is to some extent affected by both oil rheology and oil chemistry. Because of the variety of engines, oils and operating conditions used in the referenced works, the effects of oil rheology and oil chemistry are inextricably mixed.
There is more correlation with HTHS viscosity and fuel economy, but there is not necessarily a direct correlation.