Originally Posted By: NYSteve
Originally Posted By: onion
Originally Posted By: NYSteve
Build a relay harness triggered off the 'good' light.
This is exactly the strategery my dad employs when repairing pretty much anything. Who cares exactly what the problem is? He goes straight to a
solution!
Personally I would start checking for bad connections and corroded, pushed-back, or otherwise damaged pins. Seeings how this problem is only affecting one bulb, I'd bet the problem is a bent or corroded pin in the socket or the connector at that headlight (depending on how the thing is set up).
It's time to get out the multimeter. But remember one thing: Just because you have 12 volts and a good ground with the circuit disconnected... that doesn't mean you have a good connection. A single, hair-thin and partially corroded strand of wire will give a proper voltage reading if no current is flowing. But as soon as you try to flow current (i.e. complete the circuit), you'll lose all voltage downstream of the bad connection. This is a simple enough concept, but I've seen it confound many an otherwise competent mechanic.
Ha! I should have explained myself better. This happened on my Volvo, and yes I did pull out the multimeter and I'm under 30! Anyway, Volvo has a circuit under the dash with solid state relays for each headlight. Each relay is soldered into the circuit, so you can't just replace them. $800 new circuit vs. $30 headlight harness - winning!
Nothing wrong with a fix like that. I just don't like to re-wire things as a first option. But it can be cheap and effective as a last resort.