oil Guard install

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Oil Guard install for the 6.0. Quite different from the 7.3 I had.
Not to sure if it’s a big deal but there are some cautions you should be aware of doing this install.

First, ditch the push loc hose it comes with and buy some good stainless steel braided hoses. Very inexpensive insurance against plumbing related engine damage.

The instructions with the kit are way too vague, and a little to impractical for longevity.
They suggest you install the oil guard housing down on the passenger frame and route the supply and return lines down the passenger side of the engine bay. This in my opinion is a recipe for disaster later on down the road. It places hoses to close to HOT exhaust components, to close to sharp edges, has minimum places to safely mount the hoses.

The best alternate route is to run the supply and return lines across the engine bay. The return can be safely clamped to the large plastic wire chase that is just above the turbo. There the supply line can join and be clamped side by side to the return line. Take them both across the coolant return reservoir, clamping the lines using existing holes in the metal support structure for the tank. Then go just above and across the rear of the brake fluid reservoir, turn south and rubber clamp the two lines to the large power steering hose. Then route them down between the frame and the plastic fender liner. There are holes there for clamps or other attaching devices and still provide clearance from the frame so no chaffing can start. The oil guard housing will mount right up to the front running board mount on the driver’s side. I mounted mine with the hose connections facing the rear to prevent road debris from possibly creating problems.

Once all is connected it is important to seat the oil filer correctly in the stock housing or you will get zero flow through the oil guard system. I like to check flow and it was a good thing I did, because the factory filter was not seated down right to allow flow through the cap to the oil guard, the oil guard comes with a special replacement oil filer cap that is plumbed to accept an outlet line. It is important to listen or feel for the filter to seat and close the drain valve. After it seats you will get plenty of flow and pressure.
The return line uses a replacement oil filler cap with a line plumbed in to allow return oil to flow back in the engine.
Do a good run to check for leaks and proper oil fill? I had to add just less than three quarts after all was done and leaks stopped. My test for flow line popped off and we had a bleeder that shot oil across the driveway.
I will try to post some pictures this weekend or monday
 
I can look at a rig and think lets see I can mount the filter here and get pressure there and return the clean oil over there. When it comes to writing instructions on how someone else should do it,it is difficult. I have customers that tell me there is no room under the hood. Others tell me they managed to mount the filter to the right of the radiator, etc. I put the filter underneath as a last resort.
Recommending hoses is difficult. Push on hoses last as long and probably longer than some high pressure hoses. I am using 10,000 PSI blue nylon polyester braid hose that is designed for crimp fittings. Most of my customers don't happen to have a hose crimper. I turn brass push on fittings so that they will work with worm drive clamps. The weak point is the push on fittings that have a 350 PSI working pressure. I don't have anyone that I know of that run oil pressure that high. I have some on my tractor hydraulic system and hit them with 1200 PSI.
The first 6.0 I did I hooked it up in the conventional way with a tee at the oil pressure switch. The Powerstrokes use a 7/16-20 thread and I had to make a trip to the hydraulic shop for adapters to use a 1/8" tee. I returned the clean oil to the fill neck under the fill cap. I don't like to return the oil to the fill cap. I do like the idea of getting the pressure to the filter from the full flow filter cap.
If you use push lock hose it doesn't hurt to install worm drive clamps. Don't over tighten the clamps, you might damage the tube, just snug up the clamps. I like the hoses with the multi layers of synthetic braid. Most of my filters are sold with no hose and fittings. That works for me.

Ralph
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Ralph
Thanks for the honest words.
The supply point for teh 6.0 provide by oil guard is pretty good. The only thing I was unaware of on the 6.0 is the quirky oil filter drain valve, I really got cocnerened when i was getting zero flow the first couple runs.
I had good oil pressure at teh test port but no flow out the top of the filter cap
I to do not like running oil lines down under the truck in harms way, but the under hood area was just to cramped. i spent the better part of a day clamping and securing wires and lines from chaffing when i first got the truck. 15 bucks in psrts to prevent some future problems.
I am still amazed at how cramped it is compared to the 7.3 which was bigger.
Robert
 
I did a fleet of 7.3 Powerstrokes. Starting in about 2000 it got to where I had to put everything on the frame. I used 20 feet of hose to install a big filter on a 6.0 Powerstroke. I used some polyester sheathing such as they use on electric wires.
I always tried to mount the fuel filters under the hood. Now I put them on the frame between the fuel pump and the fuel tank. Fords have a good fuel pump. You need a filter that can handle the vacuum to pull the fuel thru a dense media.
My old 84 6.9 Ford diesel has all 6 filters under the hood. Three of them are fuel filters. I thought we had gotten rid of those canister filters. Remember when they came out with the new and improved spin on filters?

Ralph
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Ralph
they could have been smart and put the fuel and oil filters and trannyright on the frame then jsut crawl under pop a drain plug, and spin off the filters
 
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