Originally Posted By: kschachn
Originally Posted By: linksep
Valvoline "Racing" 30 weight. High Zinc for break-in; run it a minute or two just to get a little heat in it, then plug in a 100-300W load on EACH leg (balance draw against both 120v legs) for about 10 minutes to put a tiny load on it and get it up to full temp. Then really kick it up and run 1,000-2,000 watt load on EACH leg for 20-30 minutes at a time (or use it to power your 240v dryer on high-heat) with a 5-10 minute cool-off cycle at 0-300W load (per leg) between high-load cycles. Repeat for 3-4 hours. Once finished disconnect load and allow 2 minutes run time for cool-down, then turn off fuel and allow it to run out of gas. Drain tank, drain carb (using bowl drain or remove bowl and dump out fuel), drain oil and replace with your choice (straight 30, 5w30, or 10w-30, brand and conventional/synthetic are irrelevant), remove plug and spray fogging oil in cyl while assistant slowly pulls starter rope to move through a couple engine revolutions. Replace spark plug, slowly pull starter rope until the point of maximum resistance (both valves closed, piston near top of compression stroke), place in garage/shed/basement for (hopefully) long-term storage. Pull it out of storage every 2 years and run it at low load for 20 minutes or so to make sure it hasn't lost it's magnetism then change oil and repeat tank/bowl drain procedure as well as fogging/put away procedure.
Holey moley. I wonder what untold damage I did to my generator 15 years ago just putting 5w30 into it (0W-30 now) and running it when needed. Wow.
For a residential backup genny that sees 1-20 hours/year every 1-5 years; functionally no damage... Your usage is how we broke in my dad's genny... Brought it home from the store, dumped in conventional 5w30 or 10w30 Quaker State (one of the cheaper oils in stock where we bought the genny) and ran it about 9 hours the first day, then an additional 6 or 7 hours the second day until power came back on. Changed the oil with same Xw30 Quaker State conventional fogged it, drained ALL the gas, and put it away (on a compression stroke so valves are closed).
The OP is asking how to break-in a several years old genny that has basically never been run, I gave an answer that is as close as I know to the "perfect" break-in because he is asking on BITOG and BITOG members are neurotic about minutia that may make the difference between a genny running 500 hours vs 550 hours over a 30 year lifespan. Is it overkill and "over thinking" for a genny that may see 20 hours in 3 decades? Absolutely! Is that the break-in procedure that will allow the "chemically-imbalanced" (typical) BITOG member to sleep at night regardless of the fact that most gennys won't see 500 hours before they are considered scrap? IMO, yes. Is that how I will break-in my own genny once I buy one? Yes.