Originally Posted By: Merkava_4
I was talking to an experienced engine builder/machinist and he told me a story about using a clicker to torque down connecting rod caps. He said he put an engine together for a customer and within 500 miles, the customer was experiencing a rod knock. After pulling the engine back out of the vehicle and investigating the source of the rod knock, it was determined that the rod cap was not torqued down tight enough.
Upon further investigation, it was determined that there was a burr on the threaded stud going into the connecting rod and that the nut hit that burr at the very same instant that the torque wrench clicked. He said he then grabbed his beam type torque wrench and brought it up to the final torque spec and the nut stopped at the burr for a few seconds but eventually gave way to the tension the torque wrench was placing on it.
Luckily there was no damage done to the rod journal on the crankshaft because the customer shut the engine down right away. The machinist reassembled the engine with a new rod bearing on torqued the rod caps down with a beam type torque wrench. He told me that since that incident, he has not and never will use a clicker for the final torque when assembling an engine ever again.
Something to keep in mind. This isn't a matter of 'clicker vs. beam', this is a problem with using friction torque to calculate bolt tension. This likely would have happened regardless of which type of wrench he was using. All a friction torque wrench does is estimate how tight the joint is based on tension, it's not a direct measurement. Hitting a bur created excess friction, and overestimates bolt tension. The type of friction-based wrench really isn't going to make much of a difference either way.
Friction torque is imprecise, and for something like a rod bolt it's probably not best to rely on it. That's why manufacturers give specifications for bolt stretch, and why they make bolt stretch gauges.