Champion Labs does not "Cut" the metal to make the threads. They 'roll" the threads. They stamp out their own backplate assemblies.
In the process of making the metal base plate, they machine the threads into the blank surface by rolling them. There "should be" no metal shavings that you can get when you cut the threads into the base plate.
The machining process does include the baseplate being "washed" with fluid to keep the heat out.
Naturally there are specifications for the threads and the pitch of the threads, along with tollerances which must be met. And QC examines every batch made.
From the machining process the batch is sent to a parts washer to remove the machining fluid off the baseplate and at this time the "cleaned" baseplate is then sent through the anti-rust stage.
When you get a new filter, you can take a towel and wipe the threads clean of the anti-rust remains that are deep inside the threads.
Cut threads do have a tendency to have metal shavings remain in the threads.
Rolled threads do not. But...if the die wears this can lead to some burrs in the threaded area. There is a preventative maintenance process as part of ISO 9000 Champ goes through to "predict" how long a individual die can last. Champ has their own maintenance department who maintains the dies. (there is an extra set of every die). So if a particular die has problems they adjust their maintenance schedules for reworking that individual die.
The differences between cut or rolled threads is explained here:
http://www.filtercouncil.org/techdata/tsbs/94-3R.pdf
I think people are getting confused with the junk they wipe out of the threads being metal. A magnet would tell you if it is. But the probability is that it is dirt that has accumulated in the threads with the wet antirust fluid when it dries.
[ November 13, 2004, 07:47 AM: Message edited by: Filter guy ]