Let's talk about Flashpoint (ASTM D92) and volatility

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Let's start with some definitions. What is a "flashpoint"? From here.

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Since we're confining our discussion to engine lubricants, there is fairly strong correlation of flashpoint to volatility as the oil's composition is predominantly hydrocarbon. I think we often consider ASTM D92 flashpoint as a proxy for volatility.

Some notably high flashpoint "WMT aisle" oils include:
  • M1 TSUV 5w30: 261°C (!)
  • M1 EP 10w30: 251° C
  • M1 EP HM 5w30: 249°C

Yet when we turn to oils that are very highly regarded (backed by UOA), we see many have considerably lower flashpoints (some even with higher KV100s:

  • M1 0w40 FS: 230°C
  • HPL 5w40 Supercar/Euro: 221°C
  • M1 0w40 Supercar: 232°C
  • PUP 0w40: 206°C
  • HPL 0w40 PPPCMO: 212°C
I was curious what some synthetic and Grp III base oils might have for flashpoints. Here's a couple:

  • Synnestic 12 (AN): 258°C (published NOACK: 4.5%)
  • Synnestic 5 (AN): 222°C (published NOACK: 12.7%)
  • Esterex NP451 (Polyol Ester): 255°C (published NOACK: 4.6%)
  • Esterex A51 (Adipate Ester): 247°C (published NOACK: 7.4%)
  • SpectraSyn 4 (PAO): 220°C (published NOACK <14%)
  • SpectraSyn Plus 6 (PAO): 246°C (published NOACK: <6%)
  • SpectraSyn 8 (PAO): 260°C (published NOACK: 4.1%)
  • Nexbase 3080 (Grp III): 260°C (published NOACK: 3.5%)
  • Nexbase 3043 (Grp III): 228°C (published NOACK: 14.2%)
  • Yubase 4 Plus (Grp III): 230°C (published NOACK: 13%)

Staring at all the information, I can't find any real conclusive use for Flashpoint as a measure of oil performance. It seems that by itself it tells you next to nothing. Without actually plugging in the data for many different base oils (which I haven't now the patience to do), there's a correlation between KV100 and Flashpoint and NOACK-- higher KV100s means higher flashpoints and lower NOACK.

But the correlation is weaker than we might think. Synnestic 12 is a high KV100 base (~12, duh) and has impressive flashpoint and NOACK. But NEXBASE 3080 is nearly four points lower KV100 while having even lower NOACK and higher flashpoint. And it's ~8cSt neighbor in Grp IV (Spectrasyn 8) is similarly high in flashpoint while having worse NOACK.

What do I conclude from this initial survey? Nothing really, it's not very conclusive. But a couple points might be suggested:
  • Published flashpoint might indicate relative volatility, but that doesn't translate into cleanliness per se. If it's a Grp 3 and has a low flashpoint (i.e. PP 0w20 at 204°C) it might have a tendency to varnish. But a Grp IV oil just a couple degrees higher in Flash point might run superbly clean. Even if it has relatively poor NOACK it can still maintain a superbly clean engine.
  • What matters more than the rate at which vapors are generated (volatility) is what those vapors are (chemically). If those vapors are light aromatics from a cheap Grp 1 or 2 oil and they initiate or spready polymerization deposits, that's very bad. If those vapors are PAO or AN (or even some paraffinic Grp 3), it might not lead to deposits at all. If those vapors are something else, they might actually lead to cleaning surfaces that aren't even oil-wetted (Valvoline R&P).

It might be that dirty running oils that tend to leave deposits have poor flashpoints. But that doesn't mean that higher flashpoint oils run cleaner or that lower flashpoint is the REASON that some oils leave more deposits behind.

I guess it's progress to go arrive at "I don't know" from "I think I know what isn't so."
 
It seems the issue with flashpoint is repeatability.

Mobil 1 TSUV 5w30 has a higher flashpoint then most of their other oils.

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So, is the Closed Cup Test Better? I am guessing the Closed Test is D93?

ASTM D93​

ASTM D93 is generally considered a better test than D92 for volatility because it uses a closed cup method that prevents vapors from escaping, resulting in a flash point that is typically a few degrees lower than that obtained from the open cup method (D92)2. This makes D93 more suitable for petroleum products with lower flash points3. Additionally, D93 is preferred for testing lower flash points, while D92 is better for high-viscosity oils3.


 
If it's a Grp 3 and has a low flashpoint (i.e. PP 0w20 at 204°C) it might have a tendency to varnish. But a Grp IV oil just a couple degrees higher in Flash point might run superbly clean. Even if it has relatively poor NOACK it can still maintain a superbly clean engine.
That PP 0W-20 flashpoint is based on D93, not D92. The D92 flashpoint would be at least 20°C higher. For 4 cST base stocks, PAO has a much lower flashpoint than GTL or Group III, around 200°C for PAO vs 230°C for GTL and 240°C for Group III. In the thicker grades, they're more similar.

The PUP 0W-40 flashpoint is also based on D93.

I don't think there's any causal relationship between deposits and volatility. Oils that use thinner base stocks do tend to produce more piston deposits, so there is a correlation, but I believe that this is mostly due to the fact oils with thinner base stocks tend to use more viscosity modifier.
 
I no longer have access to all the ASTM tests, but back in the day when I ran flashpoint tests both the closed and the open-cup tests had poor repeatability. It’s just a nature of the test. These days with automated testers it’s likely better but considering the real propose for the test, it is quite close enough.

Open cup and closed cup measure different properties. It’s not as if one is better, worse or more representative of some translatable “quality” indicator.
 
It sure seems like D93 would be better and more repeatable. It's just that almost nobody is using it and publishing it, so we only have what we have to go on.
 
It sure seems like D93 would be better and more repeatable. It's just that almost nobody is using it and publishing it, so we only have what we have to go on.
It’s not better really. It’s a different test for a different property. Both values are used.
 
So long as the flash point is >205°C (>400°F), I don't give it much thought. The only time I give it much attention is with racing ATF since the transbrake increases fluid temp at a rate of +30-50°F per second.

Flash point can correlate with volatility but not always. HPL PCMO 10W-20 has a FP of 230°C, lower than the M1 offerings first mentioned, but the Noack is just 3.8%.
 
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