Hi Varmint,
The entire point of having a minder on your filter is to eliminate guesswork
from the filter change decision, and to eliminate visual inspection and cleaning. The clean and dirty filter restriction values will depend on the engine . The "clean" ( or "initial") Filter restriction is air volume dependent, and air volume in turn depends on RPM, and engine displacement. For example for a large diesel engine, the minder may starts at 15" and reads up to 30". This is the only reason I did not put minders on all of
our cars, because I am unable to determine the correct restriction range to use for the different engines we have. I am pretty sure it is totally different for a v6 vs. a 1.6 Liter turbo 4 banger.
For our situation, we can generalize the typical 3600rpm max, and 20-30 hp small v-twin air cooled engines: the clean reading is around 1 inch, and the max reading (when we should be replacing the outer filter) is 8". So 6" or even 4" make sense to me, although ideally the manufacturer should tell us what is the max filter restriction "recommended" for our specific engine. This info is surprisingly hard to get out of them.
I bet you woudl get many years out of the outer filter even if you change it at 4". Time wise there is probably not a big difference between 4" and 8" because the filter clogging first goes slow, than in the end it goes up fast.
The various recommendations about cleaning and replacing air filters based on visual inspection and operating time is not relevant when you have a minder which _measures_ the filter restriction already.
The filter minder reading should be the only thing we go by as it is a direct measurement of the only thing that matters, the filter restriction value.
It is easy to see that if we went by operating hours, we are not taking into consideration how dusty our operating conditions are. For example,
I have a bagger on my Gravely, which blows dust and debris at the air box. So I presume that does not help my filter life. So at the "recommended" time, I may be way past the filter change time, while someone else with less dusty operating conditions may be only half way through.
The filter minder tells us exactly where we are. IMO those lame
recommendations are for people who do not have a filter minder.
Inspecting or cleaning a filter is controversial. It gives an opportunity for the filter to not re-seat correctly, because the rubber seal became rigid over time, and/or formed to the connection. It is also too easy to contaminate the clean side of the filter. Whether a cleaning is effective
at all , is easy to determine based on the minder reading before and after. You can reset the minder, and it will re-read the highest restriction over a mowing session. If the number went down after the filter cleaning, the cleaning did something. Otherwise it was strictly a feel-good measure.
Given that a dirty filter actually filters better than a clean one, so as long as the restriction remains "OK", there is not point in touching it. Similarly, after replacing the outer, I would do the same thing (which you have to do anyway) . If the minder with the new outer reads higher than 1", I would use that as the "sole" criteria to replace the inner. As long as the outer filter change resets the restriction back to 1", I would be content to leave the inner filter alone. I see no reason to touch it.