Jeep 3.8L

Joined
Nov 9, 2018
Messages
59
Location
Lake Jackson Tx
Been using 5w-30 since the rebuild at 67k. Have 100k on short block. Noticed that I'm about a half a quart low around 2500 to 3000 miles. When I was using the 5w-20 for the couple of times I did it was more like a quart between oil changes. Question is what is the best viscosity for the 3.8L? I know this engine has been around since 1990 and 5w-20 did not exist at that time. Thinking about going to the Valvoline maxlife synthetic on it. Have been using Castrol Magnetic.
 
My parents had a 2009 “sunburst orange” Rubicon. It only had 35k and still consumed about a quart every OCI. 5w20 vs 5w30 vs conventional vs synthetic... it didn’t make a difference in consumption.

I wouldn’t buy a special oil for it. If you have another vehicle that can share the same oil, I’d just use that and keep it topped off.

Chrysler claims 1 quart every 1000 miles is acceptable consumption.
 
I've run everything from 0w20 to 10w30 to 0w40 and it made no difference. The consumption varies between zero per 1k miles to almost 1 quart per 1k. I have a lifetime powertrain warranty and was told that when it hits 1 quart per 1k, they'll replace the engine. Not rebuild it, but replace it. It has gotten close to that level but not quite there. So over many, many miles and OCI's, I've found that it really doesn't care what oil is in it, it will consume it, or not, depending on its mood.

So with 158k miles on it, 118k of those have seen this. But it runs like brand new. So I just monitor it and add oil when necessary. Right now I'm about 3k into a 6k OCI with Mobil 1 EP 0w20 and it is barely using any at all. I'd love to tell you its that oil but it isn't. I just run that oil because the PDS shows lower phosphorus than most other oils, to theoretically protect the cats when it burns it.

I've had a mixed bag with the PCV, too. I once changed it and the consumption dramatically lessened only to come right back a few thousand miles later. I've probably changed it 4 times and that only happened once. The other times it made no difference. And all the PCV's moved freely when you shook them, so I don't think any of them went bad.

I've also bought a catch can but haven't installed it yet. My worry is that if it is going though the PCV (I'm not convinced of that) it will fill up VERY quickly. I may yet try that out of curiosity. I just need to fabricate a bracket.

Finally, a friend in the know told me that it was the pistons and block warp over time and you get piston blow-by. It isn't repairable. There are other theories on the rings and where the gaps line up and I've also heard that stuck rings can cause it. Again, the oddball thing is that it varies. I'd think with any of those issues other than the rings moving around, it would be somewhat consistent. Mine has not been. It's all over the place.

So what can you do? Just run the oil you like and check it frequently, adding when necessary. Oh, and you can run up to a quart over the fill line on the dipstick without causing a problem (in any FCA engine). I've been known to go 0.5 quarts over during periods of higher consumption.

Now the good news. If you monitor it and keep it topped off, these dang things run forever. I know of several with 300k plus and have seen many with over 200k. Keep an eye on mine, too, as the odometer keeps on climbing. Again, at 158k it runs like new. Sometimes I'd swear better than new. It hasn't lost any power over the years, either. One important thing I do is to change the spark plugs about every 40-50k. The gaps widen easily and I'll get a bit of pinging. 100k is just too long on these plugs. And I've run several brand of plugs. The ONLY plugs it likes are the OEM Champions. All others produced lots of annoying pinging. Even top of the line Bosch or NGK Irridium plugs. My engine rejected them within a few thousand miles.

Dan Grek did a trip circumnavigating Africa a few years ago. He built a Wrangler Rubicon up as a camper and put a Mercedes diesel in it. When testing it, the diesel blew. Being short on $$, he found another Rubicon with a 3.8. It never missed a beat and took him the 80k reliably, I'm sure on some loads of fuel that wasn't exactly the best quality. (I'm sure he filtered the heck out of it, but still....) It's a rock solid engine that goes the distance with proper care.

On the flip side, I have a friend that never checked his oil and his 3.8 consumed itself dry and siezed up. So even if consumption appears to be minimal, I'd check that dip stick every 500 to 1000 miles and top it off when necessary.

I've done the 6k oil changes as indicated by the OLM, to keep within warranty requirements. If I didn't have that warranty, I'd go a good bit longer, since it gets so much fresh oil added anyway. I'd bet if I went 30k on a change during a time of max consumption, an oil analysis would show it to be in excellent shape. Lol!
 
Thanks. I really like the 3.8L engine though on Jeep sites it gets dogged a lot. I think the biggest issue is the 4 sp auto having the wrong overdrive. Once I re geared to 4.88s with my tire size it was night and day difference. Felt actually better than stock.
 
Right. I remember that because the 3.3 came out first a year before the bigger 3.8 did. Really don't understand why Chrysler went to 5w-20 when 5w-30 had been the staple after the last internal change on the engine. Well I say that I know the sole reason and it was for the tenths better MPG lol. It's not drag racer or state of the art engine but, its simple, basic and reliable if treated with just some care.
 
I had that engine in my 08 Wrangler and put over 100K on it. I ran 5w-20 at first. Even tried 0w-40. It seemed happiest with 5w-30 and the UOAs were always great. It always seemed to use about a qt. between my 5k OCIs no matter what oil I had in it.
 
I’m a veteran Chrysler/Jeep/Dodge technician. The 3.8 has a proven track record of lasting a long time. Sometime in the mid 2000’s they went to low tension piston rings. This is when the oil consumption issues reared it’s ugly head.
One quart every 3k miles is perfectly acceptable.
That said, I put new rings in many 3.8’s. As long as cyl wall taper and round-ness were good I had good success at low oil consumption. The trick was in the first 50 miles after rebuild.
I used a straight 30 weight. I would keep rpm low but perform WOT bursts at LOW rpm with light load driving in between. The combustion pressures seated the rings perfectly. After the ring seating, drain and add the 5-30.
My re-ring jobs usually use one quart every 5-6000 miles.
Also critical was to take the heads apart and check guide wear at the same time.
 
Good to know. Thanks for the information. I really like the 3.8L. It's not a race car by no means but, simple and reliable as long as you get a good one. With proper axle gearing it does everything the 3.6L does.
 
Actually, that ring seating procedure was taught to me by an old motor cycle engine builder! It works like a charm on Subaru EJ engine rebuilds as well.
 
I’m a veteran Chrysler/Jeep/Dodge technician. The 3.8 has a proven track record of lasting a long time. Sometime in the mid 2000’s they went to low tension piston rings. This is when the oil consumption issues reared it’s ugly head.
One quart every 3k miles is perfectly acceptable.
That said, I put new rings in many 3.8’s. As long as cyl wall taper and round-ness were good I had good success at low oil consumption. The trick was in the first 50 miles after rebuild.
I used a straight 30 weight. I would keep rpm low but perform WOT bursts at LOW rpm with light load driving in between. The combustion pressures seated the rings perfectly. After the ring seating, drain and add the 5-30.
My re-ring jobs usually use one quart every 5-6000 miles.
Also critical was to take the heads apart and check guide wear at the same time.
I know it's a push rod motor with hydraulic lifters but, is it a flat tappet cam?
 
I have the 3.8L in a 2009 van, same engine but different layout. 235,000 plus miles. Solid engine, very happy with it. Had to replace head gaskets at 212K (scrubbing issue due to heat cycles). Otherwise, no issues. Uses about 1 quart every 3k miles. Always been good on oil changes and watching it though.
 
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