Ford 1.5L (4 cyl) Ecoboost, replace head gasket?

My uneducated guess is the gasket - which has too small of mating area with the block by design, begins to leak and when it does pressure from the piston prevents coolant flow and the block over heats in that area. Which likely is why the block cracks at that point. Again - complete guess.

How many hours is a head gasket only replace? It’s a band aid at best either way.

The newer blocks are cross drilled I believe.
 
If it were mine I'd put a couple of tablets (or a bottle) of Barsleaks in the coolant (not in the vegas bottle but remove one end of the hose and put it directly in) and keep an eye on it. When I bought my new 2016 Escape I got the 2.5L engine because I was leery of the small turbo....I'm glad I did.
Some people may not like the Barsleaks idea but many manufacturers put it in at the factory (at least in the past they did). I've put it in as a preventative measure in a few cars with no problems.
 
I had a 1.5/L 6 cylinder in Honda Goldwing. I never had a coolant issue but I only used Honda antifreeze. Had.98k on it when I stopped riding due to hip replacement.
 
My escape has 115,000mi on it. I do oil testing at every oil change.(5000mi or less in the winter) no sign of coolant in the oil yet. If I get coolant in the oil, I’ll put in a head gasket.
 
The root problem is the block. That's clearly outlined in many places with a little research. A new block, with a round passage between the cylinders rather than a slit solves the problem. A gasket alone won't help. If the problem occurs, you will usually find a crack and that's not something you can bandaid. I hate to have the cleaver of an engine failure hanging over my head but really like this Escape. My '17 1.5L Escape is nearing 80k. It has had the software update, whereby they changed the cooling strategies so it runs a little cooler. I also check coolant levels to the millimeter. On top of that, as above, I do UOA every other OCI. The engine has remarkably low wear numbers (7.5K OCI) and seems easy on the oil. I changed the coolant to the latest Ford spec'ed yellow stuff as soon as it came out. I also keep it out of boost as much as possible (for several reasons). Since I am an old man, I feel no need to keep my foot in it. It's not all that fast anyway so any adrenaline gained from spirited driving is pretty low octane ( : < ). Besides that proactivity, I also am concerned with the usual spectre of DI intake valve buildup. To that end, I use high NOAK oil to prevent as much oil vapor as possible from entering the intake tract... which is the primary reason I watch the boost gauge and strive to stay out of boost. Boost increases blowby which increases PCV flow and, potentially, gunk on the valves. I also make sure the air filtration system is tight and run a high efficency air filter, changed only when indicated by a restriction gauge. That way whatever deposits there are will not be made sedimentary by dirt. While it's real, I think the block problem is a little overhyped. If it were as bad as some chicken littles like to claim, Ford would probabaly be in chapter 11 by now. They made hundreds of thousands of Escapes (looks to me at least 500K) with that engine, not to mention Fusion and Focus plus their overseas equivalents.The general impression you get is that every one has died or is on life support and the evidence I see doesn't support that conclusion. I know the service manager of a Ford dealer quite well and he has told me that his dealership, a reasonably large one in NW Ohio, hasn't done many 1.5L engine changes. I'm not happy with the propect of possibly having to replace an engine but I'll probably do it if it comes up. I like it that much. In every way, it's been totally reliable. I even tow with it a little. Gets great mpg. Great in the snow. Drives well. Very comfortable and quiet. All the features I want and none I don't. It will be cheaper to put an engine in than to buy a new (or newer) equivalent.
 
This was my wife's car and we both were very happy with it. However, I chose to get rid of it since it's the car we travel with and I didn't want any concerns about it giving out while on a trip.
 
I just got rid of my 2018 1.5L because I was getting an occasional low speed miss and noticed a drop in coolant level. I then sent an oil sample to Blackstone on my oil change and it showed antifreeze in the oil. I took it to the local dealer and it would be at least $6000 to replace the engine. The car was only worth $1000 on a trade. The dealer had. $3500 minimum trade deal so I bought a 2022 with 12000 miles on it. This one has a 1.5L 3 cylinder naturally aspirated engine and l didn’t notice any major performance difference between the engines. There is only one issue with this engine, and that is cracked injectors on limited engines. I was asked why I bought another Escape, and my response was all makes are having problems. My 2016 F150 has been absolutely great. 2.7L EcoBoost and I love it.
 
The root problem is the block. That's clearly outlined in many places with a little research. A new block, with a round passage between the cylinders rather than a slit solves the problem. A gasket alone won't help. If the problem occurs, you will usually find a crack and that's not something you can bandaid. I hate to have the cleaver of an engine failure hanging over my head but really like this Escape. My '17 1.5L Escape is nearing 80k. It has had the software update, whereby they changed the cooling strategies so it runs a little cooler. I also check coolant levels to the millimeter. On top of that, as above, I do UOA every other OCI. The engine has remarkably low wear numbers (7.5K OCI) and seems easy on the oil. I changed the coolant to the latest Ford spec'ed yellow stuff as soon as it came out. I also keep it out of boost as much as possible (for several reasons). Since I am an old man, I feel no need to keep my foot in it. It's not all that fast anyway so any adrenaline gained from spirited driving is pretty low octane ( : < ). Besides that proactivity, I also am concerned with the usual spectre of DI intake valve buildup. To that end, I use high NOAK oil to prevent as much oil vapor as possible from entering the intake tract... which is the primary reason I watch the boost gauge and strive to stay out of boost. Boost increases blowby which increases PCV flow and, potentially, gunk on the valves. I also make sure the air filtration system is tight and run a high efficency air filter, changed only when indicated by a restriction gauge. That way whatever deposits there are will not be made sedimentary by dirt. While it's real, I think the block problem is a little overhyped. If it were as bad as some chicken littles like to claim, Ford would probabaly be in chapter 11 by now. They made hundreds of thousands of Escapes (looks to me at least 500K) with that engine, not to mention Fusion and Focus plus their overseas equivalents.The general impression you get is that every one has died or is on life support and the evidence I see doesn't support that conclusion. I know the service manager of a Ford dealer quite well and he has told me that his dealership, a reasonably large one in NW Ohio, hasn't done many 1.5L engine changes. I'm not happy with the propect of possibly having to replace an engine but I'll probably do it if it comes up. I like it that much. In every way, it's been totally reliable. I even tow with it a little. Gets great mpg. Great in the snow. Drives well. Very comfortable and quiet. All the features I want and none I don't. It will be cheaper to put an engine in than to buy a new (or newer) equivalent.

This is like the NA 3.5 fwd application water pump. It sucks when it happens, and it can happen, but they don't all do it. My son ran a 17 Escape with the 2.0 that was guaranteed to blow its gasket to 110k without issue. There are three 3.5 water pump ticking time bombs currently in my family and two others are now gone with high miles and not one pump has failed. Of course it can, and it will really suck if it happens, but it isn't all of them.

Many of these problems are real things but the internet amplifies them IMO.
 
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