Originally Posted By: OVERK1LL
Wasn't there a recent discussion on here about coolant/water causing filter media to SWELL, and thus distort; now it magically comes apart because of a couple of failed E-cores?
Bill runs reasonable intervals on engines that are clean. His pictures clearly show that. That is not an environment setup for failure and likely why he hasn't, and likely WON'T see one. He is not creating an elevated PSID across the element, which seems to cause the failure.
For the number of smart people on this board, I really have a hard time figuring out why the REASON for failure is so difficult to grasp. SuperBusa has pointed it out numerous times.
The centre core of the E-core is strong and rigid; more rigid than a metal core, likely stronger too. The felt end-caps seem to be reasonably well affixed as well. I think the construction, for an inexpensive filter is sound. But it DOES have a flaw, and it is THAT flaw that causes this TYPE of failure, as well as the other failures we have seen.
The large spacing in the centre cage provides POOR support for STRESSED media. This is the key. If you aren't stressing the media, you aren't going to see the failure.
How would you stress the media? Well you need elevated PSID. I imagine running 20w50 in the middle of winter in Winnipeg would do it. But an engine that is very dirty, run with intervals that are far too long, thus saturating the media with contaminants could cause the same thing to occur. Basically, the media flattens against the cage, the large pressure delta literally blows a hole through the media because the holes in the cage are too large to provide adequate support in this scenario.
The media in an ecore is stressed easily when a filter is constructed with large uneven spaces in the pleats and poor end cap bonding of the media ends in the same area that we are seeing media blow outs. It's not rocket science and has very little to do with the application, and everything to do with some filters being manufactured poorly.
Bill's filters are manufactured well, evidenced by the pics. The 4 I cut open were not, and flattened out against the cage, one blew media, the others held on for dear life.
However, we can all avoid this inherent risk by simply using a filter with a solid center tube. I would use a Fram over an ecore any day of the week!