Great point. I never understood how someone could think those giant gears designed to easily handle peak engine torque plus a large safety margin to account for manufacturing variances, shock loading, mods, etc will be stressed by the small amount of torque transferred while engine braking.Deceleration in a manual using engine compression for breaking would be very little pressure opposed to what the cluster gear would see on cruising or moderate acceleration. Just like on a R&P gearset. The thrust surface always shows more wear than the coast side, by a large margin.
To me downshifting every time only adds excessive wear to syncros (especially 2nd gear) and wear on clutch. I downshift instead of riding breaks on a long downhill if I need to reduce speed. However usually just stay in gear and slow to just above idle RPM, using the brakes if needed.
This is a first generation (28 spline) Ford 9" and a late 70s Ford toploader overdrive I rebuilt a few years ago.
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Clutch and synchro wear is a valid point for sure, but if someone is concerned with that, it's easy enough to virtually eliminate both by double clutching on downshifts.
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