Chrysler 42LE - avoid synthetic gear lubes

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I'd like to pick your collective brains. I picked up a Chrysler 300M with the 42LE automatic in it. It has a transmission and hypoid final drive in a common case, but with separate fluid reservoirs for each. The owners manual states specifically "use 80w-90 GL5 gear lube in the differential. Synthetic lubricants should be avoided."

The gear lube and ATF reservoirs are separated by 2 internal seals (if both fail, they can mix). I'm guessing the 'no synthetic lubes' edict comes from Chrysler believing that synthetic lubes are more likely to leak, and this is just a CYA move. Is there more to this that I'm not picking up on?

FWIW, I drained and filled with 80w-90. I'd really like to use a synthetic 75w-90 since I live in a winter wonderland, but even more than that I don't want to rebuild a transmission.
 
In some differentials, some manufacturers have "large" tolerances in seals. Well, they may consider it large. However...synthetic gear oils have a more uniform, "smaller", molecular size. This may cause the oil to bypass the seals that would otherwise stop a mineral oil. (not the very best kind of seals). This is more common with very worn seals though, should not be an issue for new ones.

Personally, I would go with a synthetic 75W90 anytime, especially if its often cold outside.
 
Originally Posted By: Wampahoofus
I'd like to pick your collective brains. I picked up a Chrysler 300M with the 42LE automatic in it. It has a transmission and hypoid final drive in a common case, but with separate fluid reservoirs for each. The owners manual states specifically "use 80w-90 GL5 gear lube in the differential. Synthetic lubricants should be avoided."
The gear lube and ATF reservoirs are separated by 2 internal seals (if both fail, they can mix). I'm guessing the 'no synthetic lubes' edict comes from Chrysler believing that synthetic lubes are more likely to leak, and this is just a CYA move. Is there more to this that I'm not picking up on?


I humbly don't think so.

In a proper design of such a system, a drain hole at 6 o'clock position is normally provided .......
a) to drain off leaked ATF oil exiting from oil seal on the LHS, and
b) to drain off leaked differential gear oils exiting from oil seal on the RHS. A full disassembly shall confirm this design, whose aim is to prevent undesired mixing of different oil types.

A mineral oil of 80W90 by 'nature', shall (post 2000's) have KV@40*C of 135-165 cSt and KV@100*C of 13.5-18.5 cSt. A synthetic "won't" be able to achieve this and it may not make marketing sense to the businesses.

For a synthetic to conform to SAE xxW90 gear oil grades ...... with primarily KV@100*C of 13.5-18.5 cSt which is non-negotiable in a way as far as SAE/ASTM are concerned, things were done resulting in say, a 75W90 oil grades whose KV@40*C would drops ........ way, way below minimum 135 cSt KV@40*C of typical 80W90 prevalent then.

I suspect some OEM manufacturers do realise this new formualation of say, 75W90 would result in drop in differential gear oil operating viscosity at an operating temperature they know best (which I would hazard a guess at 55*C-65*C depending on specific applications). Not all OEM manufacturers are worried/bothered about this phenomenon.

But some OEM manufacturers do , realising detrimental effects of lower operating viscosity on their equipments ..... thus out go the so-called recommendation of "Synthetic lubricants should be avoided". This I call a conscientious manufacturer, ruled by engineers, NOT by a bunch of business beings.

Originally Posted By: Wampahoofus
FWIW, I drained and filled with 80w-90. I'd really like to use a synthetic 75w-90 since I live in a winter wonderland, but even more than that I don't want to rebuild a transmission.


If you really like synthetic, go for 75W110 grades that offers quite similar level of components protection as a mineral 80W90 do.
Heck, why not follow Ford's 75W140/80W140 recommendation!

Just my 2 cents.
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Gee,sounds like 1978 all over again.The 1978-1982 Chrysler FWD automatics had a separate fill for the side cover vs the dipstick.Must have something to do with the longitudinal position of the engine vs the FWD layout on this LH car(A'la Audi/VW Fox).
 
Originally Posted By: NHGUY
Gee,sounds like 1978 all over again.The 1978-1982 Chrysler FWD automatics had a separate fill for the side cover vs the dipstick.Must have something to do with the longitudinal position of the engine vs the FWD layout on this LH car(A'la Audi/VW Fox).


I'm guessing they just didn't want to try to lube the diff with ATF, so they made it a separate fluid reservoir.
 
My wife and I each had a '96 Intrepid, which had the same warning in the FSM. I called 2 different dealers, asking for the reasoning behind this. One said it was because syn gear lubes "foam", and the other said it was for seal compatibility reasons. I think they were both just taking a wild guess. I filled both with a high-quality parasynthetic 75W90. We owned these cars for quite a few years, and never saw any diff leaks or other issues.
 
The real bottom line is.. does the trans perform properly in the cold with the mfr fluid spec? If so DO NOT change specs! The seals might not be tolerant of synthetic fluid!
 
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zeng, thank you for pointing out the obvious, it does help to understand all the benefits and shortcomings of various approaches.
 
Originally Posted By: Y_K
zeng, thank you for pointing out the obvious, it does help to understand all the benefits and shortcomings of various approaches.


+1
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Y_K, glad that you're able to 'follow' the many conflicting 'theories' and contradictory evaluations...

Honestly, the 'obvious' if it is one ... but Not to many others, took me tens of years to 'realize' ......
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