The only practical suggestions I have:
1. Be sure to use 3 batteries bought at the same time, preferably from the same package.
AND
2. Since you have a voltmeter, check the voltage on each battery. You might get a 4-pack where 3 of the batteries each read, say, 1.58 volts, & the 4th is different by 0.05 volts or more. If so, use the batteries that "match".
Still no guarantee it'll prevent your problem, but it costs nothing & should be worth a try.
Re: Harbor Freight batteries- I currently have 2 HF alkaline C-cells in my surprisingly bright Task Force flashlight, & they seem to be holding up as well as any others I've used. Look for the coupons that knock the price down to $3.99/pkg of alkalines(that's a plastic box of 24 AA/AAA, 6 C/D, or 4 9V). That gets 'em pretty cheap. I've read that IKEA stores have a house-brand AA(maybe AAA too) alkaline that performs well & is usually priced at $0.10/battery. If you have any use for that size & an Ikea store nearby probably worth trying- too bad no Ikea store here. I keep a small stock of mostly AAs, mostly for use in portable radios.