I read an engineering analysis of Toyota's 1.8L ZZ series engines for the Corolla. Verbatim, from the SAE paper:
Quote:
The four different chain drive systems shown in Fig. 19 were considered for determining the basic specifications. The timing belt in No.1 is the lightest, though system No.4, which uses a single chain to directly drive both the intake and exhaust camshaft from the crankshaft, has been found to be advantageous. It uses a small-pitch (8mm) chain to make the system affordable in terms of the overall length, the number of parts used and cost. In drive system No.4, it is necessary to provide a wider pitch between camshafts than in drive system No.1 even though the cam sprockets were made smaller by adopting the small-pitch chain. Nonetheless, it meets the dimensional requirements orig- inally planned for 1ZZ-FE and was thus adopted.
They apparently evaluated four different systems. (1) was a rubber timing belt hooked to the exhaust camshaft, with the intake camshaft driven from the exhaust camshaft via a scissors gear. (2) was the same thing as (1), except for a timing chain instead of a belt. (3) was a short timing chain to an idler sprocket, then another short timing chain that drives both camshafts. (4) was a typical single timing chain, turning both camshafts.
The solution chosen (number 4), is 110% of the mass of the timing belt design, but 8.8mm shorter overall. All of the timing chain solutions were 8.8mm shorter than the rubber belt design, but (2) was 126% of the mass and (3) was 121% of the mass. It appears that overall length was the primary factor, and they chose the lightest design that met that factor.