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Fuel System
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When servicing any fuel system components, which can be exposed to potential contaminants, prior to disassembly, clean the fittings, mounting hardware, and the area around the component to be removed. If the surrounding areas are not clean ed, dirt or contaminants can be introduced into the fuel system .
The internal drillings of some injectors are extremely small and susceptible to plugging from contamination. Some fuel injection system s can operate at very high pressures. High pressure fuel can convert simple particles of dirt and rust into a highly abrasive contaminant that can damage the high pressure pumping components and fuel injectors.
Electrical contact clean er can be used if steam clean ing tools are not available. Use electrical contact clean er rather than compressed air, to wash dirt and debris away from fuel system fittings. Diesel fuel on exposed fuel system parts attracts airborne contaminants.
Choose lint free towels for fuel system work.
Cap and plug fuel lines, fittings, and ports whenever the fuel system is opened. Rust, dirt, and paint can enter the fuel system whenever a fuel line or other component is loosened or removed from the engine. In many instances, a good practice is to loosen a line or fitting to break the rust and paint loose, and then clean off the loosened material.
When removing fuel lines or fittings from a new or newly-painted engine, make sure to remove loose paint flakes/chips that can be created when a wrench contacts painted line nuts or fittings, or when quick disconnect fittings are removed.
Fuel filters are rated in microns. The word micron is the abbreviation for a micrometer, or one millionth of a meter. The micron rating is the size of the smallest particles that will be captured by the filter media. As a reference, a human hair is 0.003 mm [3/1000 in] in diameter. One micron measures 0.00004 mm [4/100,000 in]. The contaminants being filtered out are smaller than can be seen with the human eye, a magnifying glass, or a low powered microscope.
The tools used for fuel system troubleshooting and repair are to be clean ed regularly to avoid contamination. Like fuel system parts, tools that are coated with oil or fuel attract airborne contaminants. Remember the following points regarding your fuel system tools:
* Fuel system tools are to be kept as clean as possible.
* Clean and dry the tools before returning them to the tool box.
* If possible, store fuel system tools in sealed containers.
* Make sure fuel system tools are clean before use.
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006-065 Pressure Fuel Filter
Table of Contents
Install
Install
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Use the correct filter (s) for your engine. It must remove a minimum of 98.7 percent of free and emulsified water. It must also have a 3-micron particle-removal efficiency. For additional filter information, see the following procedure: Refer to Procedure 018-024 in Section V.
Apply a thin coating of clean engine oil to the filter gasket surface and the center seal.
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NOTE: Cummins®/Fleetguard® filter s are supplied with a disposable insert that will prevent fuel from entering the clean side of the filter media during pre-filling.
For engines that are not equipped with lift pumps, the pressure side and suction side fuel filter s should be pre-filled prior to installation .
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CAUTION
Mechanical overtightening of the filter can distort the threads and damage the fuel filter seal.
NOTE: Engines equipped with priming pumps do not require the fuel filter to be filled prior to installation if the following filling procedure is followed.
Install the filter onto the filter head. Turn the filter until the gasket contacts the filter head surface.
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Tighten the filter an additional 3/4 of a turn after the gasket contacts the filter head surface, or as specified by the filter manufacturer.
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You are correct about the pre-filling, but read this content. During my training for Cummins certification a module called fuel system clean care was taught. The data they had collected illustrated these differences of fill/no fill. The results were very surprising. The study was conducted on oil and fuel filter contamination, progressive damage was extremely evident. To each their own I suppose.