What's the worst you've hurt yourself working on cars?

Removing a power window door regulator (mid 60s Chevy Impala parts car). I unbolted the electric motor from the regulator while it was partially in the down position. It quickly expanded and cut my finger, requiring stitches. From that point forward, I only removed complete power regulators, leaving motors intact.

Almost forgot this one, had a car battery explode in my face when trying to get a clamp off the post (battery was out of vehicle). Had some facial injuries, and came close to losing an eye. Moral of story, never bang on battery post with a hammer!
Internal shorts in car batteries are no joke. I admit I've been pretty cavalier about working around batteries my whole life
 
Two days before Christmas in 2023 I was in a vehicle on the lift. On my way out of the vehicle the ladder tipped sending me down to the floor from 8 feet in the air. Broken wrist in 5 spots and broke the joint. Just about 2 months ago is when things got back to normal except for the fact that my range of motion is not the same as before. I was in a hurry (flat rate) trying to save some time and that was my biggest mistake
 
I've probably banged, bumped, bruised, and cut myself enough times, it's tough to say. One stands out though:

Lying under the MG bleeding the clutch with a vacuum bleeder. Not wearing safety goggles was a mistake. Pulled the hose off the bleeder, but a drop of brake fluid flew off the end of the hose into my eye, even though I had my glasses on. It burned. So, I grab the bottle of brake fluid as I'm running to the kitchen to wash my eye, as I'm reading the label on the brake fluid that says "in case of eye contact, seek medical attention". I call the poison control center, asking if that means get myself to the ER, but they said flush it with water for 5 minutes and go to the ER if it swells shut or things get worse. Got much more conscientious about wearing safety goggles, especially when under the car.
 
I’ve actually never had a serious injury and hope I never do. My worst was probably when a knuckle, hub and bearing assembly fell on my foot. If I hadn’t of been wearing steel toes then I probably would’ve lost a few toes. Steel toes saved the day that day. That was in school so it was my first time ever taking a knuckle off. I knew the next time that I had to hold it lol.
 
When the first front wheel drive Citations were released in 1979 they were absolutely junk. A dozen service bulletins issued before they hit the showroom. Had a manual transaxle that wouldn’t stay in high gear. This car didn’t have 25 miles on it. I was removing the bearing races from the transaxle case when one shattered and a large piece of the race went deep into my left palm. Lodged behind the bone that connects to my thumb. The doctor advised it would be more damaging to remove it. He chose to leave it in there. It’s still in my hand. Throbbed for a month… Then it was several burns, cuts, and muscle strains but that shrapnel in my hand taught me to ALWAYS wear safety glasses. If that were to have went in my eye it would have made it to my brain… Yes, young and dumb but it taught me a valuable lesson.
I’m trying to picture this. Are the bearing races under some kind of tension that causes them to “explode”?
 
On my brand new 1998 F150, I removed the driveshaft due to a cracked transmission tail shaft housing. Ford gave me a new one. Of course, it was in "Park" on an inclined driveway. Once I loosened U-Joint bolt #4 the truck rolled as the driveshaft rotated around the last bolt.

Of course my arm was above the driveshaft getting smashed but I could not let go, I was hanging on for life... The truck rolled 100 feet, dragging my dumb self down the concrete. Then the crash happened. My friend's truck was parked at the end of the driveway and the entire front end of his truck was destroyed.

I was pretty beat up from that stupid mistake.
You definitely got lucky on that one
 
Removing C4 transmission by hand, no jack
Lever on side of transmission stuck in rib cage so no way for me to move. Yelled for help which no one came. Dad came outside to check on me. He pulled me out by me feet and removed transmission from my hands. I held that C4 for what seemed like hours although was more like a half hour. This was the scariest one of many. As a kid we never had right equipment so motors and transmission got pulled by hands. I wonder why I have a cage in my back?
 
Two days before Christmas in 2023 I was in a vehicle on the lift. On my way out of the vehicle the ladder tipped sending me down to the floor from 8 feet in the air. Broken wrist in 5 spots and broke the joint. Just about 2 months ago is when things got back to normal except for the fact that my range of motion is not the same as before. I was in a hurry (flat rate) trying to save some time and that was my biggest mistake
Oh god, that hurts just thinking about it. Owwww.
 
Sliced my hand between my thumb and index finger , deep , blood every where
Salesman walking by freaked out
Got stitches and went right back to work
I was young then
I have much respect for razor blades lol
 
Smashed my pinky between the long and short arms of a lift
I was pissed and I swung the short front arm as hard as I could into the longer rear arm , my pinky was in the way when they hit each other
Split my finger wide open. No stitches but needed them , I just wrapped it real tight for about a month to heal up lost my nail but it grew back eventually
 
covered the left front fender of my GTO in aircraft paint stripper and leaned against it wearing mesh soccer shorts and no underwear ...

to this day i do not know whether any of the neighbors saw me strip naked and run into our swimming pool ...
Hahaha, that's awful and kind of funny at the same time.
 
Oh god, that hurts just thinking about it. Owwww.
Extremely painful. I chose to not take any pain medication. Not because I am macho but because I know people who became addicted to painkillers and I didn't want to take the chance. The physical therapy SUCKED 😞
 
Torn rotator cuff dropping an exhaust system on a Ford Fusion six cylinder. As I was removing the exhaust I was using jack stands to hold the exhaust up. I bumped one of the stands and knocked the exhaust off and tried to catch it so it wouldn’t hit me. It was loud enough I heard it tear.
 
Extremely painful. I chose to not take any pain medication. Not because I am macho but because I know people who became addicted to painkillers and I didn't want to take the chance...
I've never been addicted to pain killers but I was on a very powerful narcotic for a few months back in 2021 due to a freak arthritic flare-up in my neck. The pain and associated lack of sleep was so bad I thought I was losing my mind. Even taking the narcotic meds as prescribed, I went through withdrawal after stopping them. It sucked big time for a week straight.
 
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