My boss has a 2000 Ford Explorer V8 with 140,000 miles on it. It's a fine SUV and it has plenty of power, but it unfortunately suffers from spongy brakes.
I changed the front pads and bled the front and rear until fresh, clear fluid came out.
Unfortunately, the pedal is still very very spongy and the truck won't even come close to locking up the pedal. To me this is a safety hazard.
I presented three scenarios to the boss, which would all involve some amount of dealer service:
1) The master cylinder may be bad. I noticed some oily buildup on the base of the master cylinder, where it meets the booster.
(I can change the master cylinder, but it connects to the ABS pump, and the pump would have to be cycled with a special tool I don't have)
2) There could be air somewhere in the lines. I bled each corner twice, so a fancy vacuum bleeder that I don't have might be needed.
3) There could be air in the ABS pump. I can't cycle it myself because I don't have the electronic tool to do so.
Anybody have any experience with this truck, or Ford trucks in general, with the same problem?
As always, thanks.