Wow, this is a really terriffic idea...just chiming in, I like the rope trick to "wick" the old oil....but [censored], that'll take a long time
Granted, it should get a lot of the contaminants out.
The problem with removing the water I can see is, granted, you want to get the oil extremely hot so it "boils away" per se.....but by doing so, will also "use" your spent up oil.
On the other hand though.....if you really only did 3k oil changes...I can't see this oil being THAT bad.....provided it's been in a sealed drum of some sort, where no contaminants (other than that of crankcase type...lol) can get in..
Many people in the race/track/performance area seem to like the whole "Filter Mag" idea, a magnet wrapped around the filter, to "attract" metal particulates, I don't think it would hurt to incorporate this aspect into your "machine"/process
As far as blending the additives, I think it you keep the process to one or 5 gallons at a time, you could pick up some "paint buckets" from walmart, and use the paint buckets to store your oil....in fact I don't think they would mind "shaking" your oil for you really
But then again, I don't know how secure a paint bucket would be to contain oil....since they are usually justed "hammered" on....whereas, an oil container is generally contains a screw-on lid...possibly, some sort of "churning action" similar to that of the old school "butter churns" they used in near-prehistoric times? LOL....I don't know, jut ideas I'm thinking of.....then again, I like the "paddle mixer" idea....THAT may actually work...
On the other hand, I'm all for the 50/50 option....being that the oil has only been used in operation for 3000 miles, I don't see a problem with the "mixing" of new old, with the old oil, surely that would be the "simplest" of all options....if you decided to add further filtration or additives to "re process" (yea, note; I'm not calling it "re fine" since it'll likely be far from "refined" grade oil) the I think the oil would still perform well.
BUT, I still wouldn't mind seeing a "UOA" from a 55 gallon barrel of "who knows what the h is mixed in"
THAT, sir would be an interesting site! IMHO of course....
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i wonder how hot i would have to get the oil to burn off any gas or water while agitating with the paddle mixer?
I think that will honestly be the hardest part...granted, you can run many "in line" and "by pass" filters....but to get the gas and water to "burn off" will likely be your biggest obstacle...I guess you could consult UOAs to differentiate the flash points of various oils, and figure water boils at 100o Celcious...and somehow "meet in the middle" but if you were to "ignite" or "heat" the oil in any way it'll likely "tax" the "living" additive pack left in the stored oil as well.....I guess that's when it comes down to UOAs, and deciding to either a) mix the old oil and new oil 50/50, or b) going for other over the counter additives to "fill the void" wheather it be "STP" grade ZDDP, Liqui-Moly for Moly, etc...hehe.
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I don't know how you'd get a similar thing for oil that restores TBN and VI improvers. Maybe one of the "not street legal" racing ZDDP additives? STP?
The only thing I could think of would be to use additives over the counter to supplement what has been lost/burned/etc......but yea, acids could be a problem too.....
As a last resort, some options:
1) 5 gallons a day, every day until the drum is gone, to your local WM. No questions asked, they just want your name address and signature and how many quarts you drop off (5 gallon max, minimum though....per day). it's supposed to be for "non commercial use" but if they question, just tell them you have it all stored, and haven't had a chance to dump it
2) sell it on craigslist to be used as fuel for burners, diesels, etc....
3) Call up Coastal or "Safety Kleen" or any other "Oil recycler" they "may" pay you, they may not, to pick up the used oil....
4) the city dump/waste treatment plant - don't know exactly what they do with it, but they allow drop offs here, 7a-8p....no questions asked.....