Originally Posted By: onion
Bbut Dexcool doesn't form sludge! Must be your imagination... just like tens of thousands of other GM owners' imaginations.
Seriously though, all of the later-vintage 3400 engines have the intake gasket problem. GM came out with some 'improved' gaskets around 2004- but they're still plastic and they still fail. In any 3100 or 3400 GM engine made after roughly 1994 (when GM started using the plastic gaskets), lower intake manifold gasket failure is not a question of 'if'. It's a question of 'when'. FelPro has come out with an improved gasket that actually fixes the problem.
About coolants- Dexcool will form sludge if it gets old and putrid... particularly if the cooling system is leaky, lets air get in, is overheated, or is run low. Vehicles with a non-pressurized coolant overflow tank are the most vulnerable to the problem, and I personally wouldn't put Dexcool back in unless it's a system with a pressurized coolant reservoir. I've run G05 in my '01 Lumina (with a 3100) for about 6 years with no issues, and that would be my replacement of choice. But Peak Global Lifetime is reputedly another good choice for replacing Dexcool. It uses the same OAT inhibitor as G05 (sodium benzoate), but without the silicate. Whereas Dexcool used 2-ethylhexanoic acid... which is proven to deteriorate certain gasket materials.
FYI, most of the "all-makes" coolants out there (with the exception of Peak Global Lifetime) use the same OAT inhibitor as Dexcool... and I wouldn't consider them an improvement, IMO.
What are your thoughts on using regular conventional green coolant?
I may use it for the next change on my 02' Buick 3.1 (which had a FelPro problem solver i-m gasket installed at approx. 80K).
I change the a/f every couple of years so the regular coolant should be fine, I think?