At ERAU, Ken Rowe was one of my professors. He's the guy that defected from NK in a Mig. I made a handful of afterburning gas turbine engines from scratch, and we worked together to design a plastic bladed turbofan, driven by a small gas turbine, designed to launch a glider, a "college project" that was never built. Of course, I got an "A" in his classes.
Back then the Unducted Fan had just come about, and my design changed from a ducted fan to a UDF. The idea was to use variable pitch Dupont Zytel blades (nylon with fiberglass) and a direct drive gearbox. Tip speeds being limited to about M 0.8 or so. Maximizing efficiency, while minimizing noise.
Fast forward to today, I'm retired and would like to finally build my project. With some modern changes. No need for variable pitch blades anymore. And a staggered set of blades for noise reasons.
The fan can simply change RPM as needed. The stators behind the fan need to be variable to straighten the flow.
Take a look at how the 10 fan blades are staggered (in pairs). This prevents resonance.
Anyway, I really like the idea of a UDF, and the noise issue may in fact be manageable by low RPM, high pitch operation at low altitudes.