Low temperature performance of ATF.

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With the cold snap here, I have been looking at various transmission fluids and their specifications as far as cold weather performance.

I drive a 1999 Malibu with a 4T60-E transmission, I believe, specced for Dexron-III. Last summer it was flushed and refilled with Esso Dexron-III/Mercon ATF. Never had transmission problems with it, and I found that once it got flushed the shifts were a lot firmer (at least until the first winter it went through) which was good. At that time it had 65,000 miles on it, and now it is up to a little over 80,000.

The Esso fluid has a viscosity of 37 cSt at 40 and 7.1 cSt at 100 which seems fairly standard, Brookfield viscosity of 17000 cP at -40, 8000 at -35, 3300 at -30 and 1000 at -20.

For comparison's sake I am looking at Mobil 1 Synthetic ATF and Petro-Canada Dexron VI ATF as the Mobil is rated as Dexron III, and the Dexron VI from Petro-Canada is what GM uses as factory fill and has back-specced for Dexron III and IIE applications.

I am wondering what exactly the Brookfield viscosity is and how it is measured. It seems from plain view that the Mobil 1 is rated at 5190 cP at -40, so does that mean at -40 it is less than 1/3 as thick as the Esso fluid I currently have in my transmission? Mobil doesn't list the specs of it at other temperatures, just -40. The Petro-Canada Dexron VI is 12030 cP at -40, 3184 at -30 and 1059 at -20, so comparable to the Esso fluid down to -30.

The Mobil 1 fluid has a viscosity of 7.6 cSt at 100 degrees and 34 at 40 degrees, and the Petro-Canada has a viscosity of 6.0 cSt (Mobil's Dexron VI synthetic blend is 5.83 and 29.5 at 40 degrees). I know Dexron VI is thinner, and the Mobil is thicker at operating temperature than what I am using and it looks like thicker overall through most of the normal range. The advantages of the thinner ATF according to GM is that it increases flow rate and allows for firmer shifting and a slight decrease in driveline loss for better mileage. What would the benefit, if any, of the thicker fluid be? Would it hurt the transmission using thinner fluid?

Both the M1 and Petro-Canada (which is a synthetic blend) have a flashpoint above 200 degrees C, the Esso is 180 degrees, but I never tow, and maybe twice a year get close to the GVWR rating of the car so transmission temperatures being high should not be an issue.

It looks like the M1 blows the Dexron VI I have seen from anyone to this point out of the water, and I am not really due for a fluid change, but considering it is -15 or lower four months of the year and that most of my driving is short trips, I am thinking about fuel mileage savings from the fluid which may actually be enough to pay for the change and the fact that I will be done servicing this transmission likely until I get rid of this car. Automatic transmissions are such a voodoo science that nobody wants to try anything that will hurt it.
 
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The Petro-Canada DEXRON-VI ATF is typically about 11,000 cP@-40C and although it is as you say 'thinner' than a typical DEXRON-III fluid would have been it is also very shear stable
 
The last 2 pan drops and filter changes I've done on my '01 Grand Prix with the 4T65E transmission was done with the Mobil 1 ATF. It still takes the transmission a long time to warm up and start locking the torque converter in the coldest winter days. I'm not sure it is much better than the original fluid as far as a fuel economy improvement when cold. I really doubt it is going to pay for itself. I think the difference is small and hard to measure. I used the Mobil 1 to keep my transmission protected better and keep it clean. I do plan to switch to GM Dex VI in the future. I've already changed my Roadmaster over to Dex VI and it seems to work just fine.
 
I put Amsoil ATF in my transmission a month ago after doing an Auto-Rx cleaning in my transmission, I had Mobil 1 ATF in there before, I really cannot say if it was the Auto-Rx cleaning or the Amsoil ATF but the car shifts better in the cold weather, it almost feels like I have a new transmission, whenever I would change my fluid which was always Mobil 1 it always came out nice and red, after the Auto-Rx tratment it came out a very dark burgundy color, there was definetly a lot of junk that was solidified, I think Mobil 1 ATF would be fine but I think you would get more of a benefit of doing an Auto-Rx cleaning before you put in the new ATF, I hope this helps you out.
 
Any full synth ATF or any brand DexronVI are worth trying. Since MPG is mentioned, I think D-VI would be the better choice.

If budget is an issue, Mercon-V provides equivalent performance to Dex/Mer with better cold flow performance.
 
With my limited knowledge and experience on this matter, I believe that better cold performance (lower viscosity when cold) is very important for an automatic transmission. I feel they waste a HUGE amount of energy pumping the viscous fluid for miles until the transmission warms up, when finally the torque converter starts to lock up, and fluid isn't so viscous anymore anyway.

For this reason I am considering an ATF like Amsoil, M1, or Dexron VI before next winter. Any information on the viscosity of those three at 0f and 20f?
 
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