I haven’t tried that. If it were to make it operate normally, what would the fix be?
I don’t think it’s a problem with my control of the release handle…I use jacks almost every day and don’t have this problem except with my personal home jack.
If leaving the fill plug out helps control the lowering of your jack, then either your reservoir is still overfilled or you could install a reservoir vent (aka hydraulic breather) in lieu of the fill plug. If the jack also lifts the load with fewer pumps at the same time, it also means that the seals on your pumps are worn out.
Hydraulic reservoirs should have vents rather than plugs sealing the system. When there is a plug sealing the reservoir, a vacuum develops in the reservoir. The amount of vacuum is increased if there is less starting air the reservoir (too much oil). The vacuum deteriorates the pump seals over time, and can also increase the rate of return of oil during release. A jack that has a vent will not build a vacuum in the reservoir, be “self-air bleeding” each time you use it, it will have pump seals that last longer (bc they’re not fighting against a vacuum), and be easier to control while lowering (no vacuum assisting the rate of return to the reservoir). Leaving the fill plug out, as a test, is essentially putting in a temporary (extra large sized) vent.
A jack that has a sealed plug does have some advantages. first, it won’t leak oil during shipping, when the boxes that jacks are shipped in can get turned various different ways, allowing oil to leak out of a vent. It also won’t allow air contaminants in, thus keeping the oil cleaner and needing less oil changes over time. IMHO, it also done to decrease the life of the pump seals so that people buy replacement jacks more often.
this YouTube video is not exactly how your jack works, but it is trying to demonstrate why a vent is put into hydraulic systems. Comparing the video to your jack, the lifting rod is usually much larger in your jack, so the oil level changes in the reservoir more. Also, instead of the vacuum stopping the lifting rod, in a jack, the lifting rod keeps moving creating more vacuum.