I use some Hercules Sludge Treat at each fill up. I also now use some
Fuel Right. My friend had water in his tank. We don't know if someone messed with him (divorce scenario) or just old over time. His tank was in basement but we cleared about 20 gallons of water from it. I used some water indicating paste on my fuel stick after that and had about 2" of water on bottom. That also leads to rust etc. I was using Sludge treat already due to clogged filters when I bought the house. The Fuel Right got rid of the water.
Get first service done by company. Watch and learn. Keep a new filter and nozzle as spare, not hard to change. My first service I had done as I had never worked on Riello burners, just Beckett prior. My filter had to be pried out of housing from sludge, my pump strainer had a thick coat of sludge, the nozzle also had thick coat. Technician said he wasn't sure how it even ran until then. Conversation he knew I had some experience and told me get the spare stuff as I might need to do it again soon but call if needed.
Get combustion chamber and chimney cleaned. Make sure chimney has a cap. I had a sideways heavy rain at old house, with a cap. It still ran down inside and picked up all the crap and dropped it in my boiler clogging the pins. It made for poor combustion that made itself worse, excess pressure inside. I found that Easter Sunday morning when I thought I had a chimney fire, rolling pitch black out of my chimney. I open view port and flames shot at me a good foot. Shut it down, opened up, wire boiler brushed the pins and re-assembled, fired up no issues, ran well. Have chimney checked, my clay liner was crumbling apart and had cracks. I put a stainless sleeve in it, get estimates. I had first company go on roof and say no issue, all is well. 2nd company went up and said falling apart need it done with pretty high price. 3rd company showed up, pickup truck with cap, no ladder on top. He walked around the house didn't go on roof (yet) and said need liner, less price than 2nd company. I said to myself OK yeah right. The guy could see my face and continued to explain. He said you see all these black staining on brick by mortar? That is from cracks inside on the liner. No one else showed me that. He goes to his truck and pulls out one of those extending ladders, hops on roof with camera on a rope and videos the inside and shows me all the issues. He said he uses pickup with cap with that ladder as he doesn't need commercial plates and can take parkways by us. Yup- he got the job right then.
Do you have a separate water heater or tankless coil? Tankless coil wastes a lot fuel. Better to get either an Indirect water heater, possibly electric depending electric cost and if it can keep up. New tankless wall mount water heater or possibly a hybrid/heat pump water heater.
I upgraded old house to new boiler and separate indirect water heater. I added indirect in this house and got rid of tankless coil. I also added a Becket heat manager for the heat and a Field Oil Vent damper to the flue. The OVD shuts and retains heat in boiler instead of 7" hole outside cooling it. Many gas water heaters and others have the same. Both houses going from boiler with tankless coil to indirect water heater, adding the HM and OVD reduced my oil use from about 1200 gallons/year to about 650 gallons. That equites to a pretty quick payback on investment.
You can also upgrade from the felt filters like General 1A wool/felt filters or similar to Beckett/Westwood spin on version.
For reference my boss had/has a sludge issue. His boiler stopped working right before a predicted very cold spell. Service companies not able to make it for 2-3 days. His filter was sludged solid. We put new filter and nozzle, quick clean of the rest, gave him 2 spares of each if needed, he had no issues for months after. Last I knew he was pricing tank replacement as his is inground also.