We changed the TBN method because this new method should be more reliable than the old. A machine, not a human, is determining the end point. Also, we knew the numbers were mildly high in the "old" method. The new method is used by other labs so we're hoping to help standardize the TBN results you'll get from the various labs on your oil samples.
One of the problems with TBN testing is there are no standards other than virgin oil samples, so we try to match those. We have tested the TBN of many virgin oils with the new method, including Red Line 10W/30, Pennzoil Long Life 15W/40, Mobil 1 5W/30 and 10W/30, and others. We have compared our results with the oil manufacturers' "should be" TBNs, and our results have generally matched. When we tested Red Line, we had to call them to get a verbal statement of what the TBN should be. They said 10. We got 8.2. We re-ran it and got 8.3. So...is it our machine? Is it Red Line? I don't know.
Sometimes we're asked to redo a TBN to verfiy a low number, and on only one occasion was the number off by more than 0.2 or 0.3. In that instance, the number actually did read higher by 0.7 or 0.8, so we redid the report. When TBN results look wrong but we get the same results the second time, we've usually found that the oil was contaminated with a solvent or something else that brought the TBN down.
We are confident the results we are getting are accurate and repetable within a few tenths of a point. We are not saying that we never make mistakes, or that our data is always perfect. But if results look strange, we generally will redo the analysis before sending it to the client to make sure something didn't go haywire in the lab. Since we're a small company and there are only three of us who write reports, it's pretty easy to see when things look weird.
We strive to obtain accurate, repeatable results, and although the TBN transition hasn't been easy, we apprecaite the support of the people who read this forum. Please feel free to call me, Ryan, or Jim any time (260-744-2380) if you have quesitons about our methodology or results.
Thanks!