Originally Posted By: Chris B.
What is parallelism and runout? How do I properly bed/break in the new brakes? Thanks!
The Parallelism check is really easy. Just measure 8 more-or-less equidistant spots around the rotor with a common micrometer. Results should be the same all the way around. Allowed variation in factory manuals runs .0005" (half a thou) to .0015" (one and a half thou). Recently I've been getting ZERO. But, at least I KNOW. And if it fails, I get to return it before mounting it.
Runout is a measurement, in thousandths of an inch, of the wobble of the installed rotor. It is taken with a Dial Indicator on some kind of stand or clip. Lately I usually get some runout, usually fixable by pulling the rotor off, spinning it a bit to put different holes through the lugs ("indexing"). Sometimes further cleaning and deburring of the hub is necessary. Runout should be less then whatever the Factory Service Manual says it should be. Factory specs differ, but my Honda Factory Service Manual says .004" or less. A runout check looks like this on my Honda (note 3 lug nuts installed to snug up rotor):
FYI, the little machine screw holes don't need to line up on Hondas.
Here is my equipment:
https://www.amazon.com/Fowler-Nsk-72-585-155-X-Proof-Resistant/dp/B0042SQSPM
There are many ways to bed pads to rotors, most of them valid. What I do is go (approximately) 60 to 10 MPH several times in a row, never stopping, until rotors are hot. Then drive until rotors cool. Stopping might lead to pad imprinting, which is one of the primary causes of brake shudder/pulsation.
The other primary causes of brake shudder/pulsation are: non-parallel rotors, rotor runout, and overtorqued lugs/warped rotors.