Really like this discussion. Valuable info, spirited, the core of what the site is about.
So I've been reading and thinking, and stumbled on a few articles about viscosity choice based on bearing clearance.
In my case, a 6.0, I've been running 10w30 for sometime now, based on others posts with success, and UOA results from the stoners.
I tow a 10k TT, 3 folks in the cab, probably a scooter, maybe a smoker to the campground. 10w30 has done well, even before having major surgery done to the engine last year. New oil and EGR coolers, studs, HG, etc. Highest oil temp I ever saw was 250, and since the work, it follows the coolant temp right along at a 9-11 degree delta.
But, if I read correctly, the bearing clearance theory put the 6.0 squarely into the 40 weight range for the "proper oil" to use. It appears that the 6.7 is right there as well, based again on main bearing clearance. My thought is that Ford wants a 5w40 because its a synthetic, and might help carry heat away more efficiently, but would also still temporarily shear without losing the protective oil film in the bearing. I think (yep could be wrong, as I'm not a scientist or engineer), that it's like was said in other threads. A 30 weight stays more stable as far as shear, and late offerings of 30 weights are just really good oils. If a 40 weight is temporarily shearing to a 30 in the bearing, and still protecting, then a 30 will protect the same. There are a whole bunch of 6.0 running around with 30 weight in the sump toward the end of an OCI that started as a 40 weight, and they haven't stopped from an oil related failure yet.
I see no reason a 30 couldn't be used, but Ford is covering their booty asking for a 40 for those that push the limits, run the oil past it's prime, and maybe provide protection under extreme (nuclear war?) circumstances.
http://www.enginebuildermag.com/2013/03/bearing-clearances/
http://www.enginebuildermag.com/2015/12/engine-bearings-under-pressure/