Vehicle Sat Since 2006/7- Need Recommendations

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Nov 24, 2016
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Alabama
Hello everyone. I have a long story but I will try to make it as short as possible. I am an Apache helicopter engineer and have been so for many years now. In 2005, I was in Iraq with the 101st. Came back in late 2005 and purchases a 2001 Ford Expedition with the 4.6 liter, 2 valve engine. Loved the truck. Always performed my own maintenance. In late 2006, my company wanted me to go to Kuwait to support Apaches there for a year. My company has a parking lot at an airport so my vehicle was always parked at that lot (it's free). It sat for approx. 1 year. When I flew home for vacation, I flew into the airport and attempted to fire it up. Fired up without any issues. Again, love this truck! Drove it about 600+ miles to my parents home. There I took it in to get all the fluids changed out (oil, tranny, diff, coolant, brake) and also changed the battery since it sat for so long. I wanted to put something good into the truck since I knew it was going to sit for at least another 6 months but my pops talked me into just going to Walmart and putting in one of their batteries. Nothing against Walmart and I am not so naive to know that most batteries are all probably made by just a few companies. I just wanted something either original, as I had installed or put in a well known brand for reliability. Regardless, tired of listening to my pops, we went over to Walmart and had them install a new battery. After my visit, drove it the 600+ miles back to the airport, parked it and flew back to Kuwait. 6 months later, back home in the US and went to start my truck. You guessed it- just the "click, click, click". This vacation, I was short on time and did not have the time to jump it or mess around with it. I was super annoyed to say the least. No tools with me, no jumper cables, nothing. And no time. Fast forward to 2016- now. Truck has sat at that parking lot this entire time. Don't ask- its part of my job. I was stuck overseas this entire time in various countries. Now back stateside here at Fort Rucker, I want my truck back. I hired a shipper to ship it from the parking lot at the airport to my parents home in Indiana. Where I plan on wrenching on it and getting it semi-driveable and then have it either shipped to me here in Alabama or rent a moving truck with trailer and tow it down myself. Why did I not just ship it to my home here in Alabama? Well first, my home is in a subdivision and they do not allow vehicles to just sit outside. I have a garage but my driveway is inclined and pretty steep. My wife and I am not pushing a full size SUV into the garage. Get it running in Indiana and then get it here and then I can just drive it into the garage where I can really spend some time with it. I have done a lot of "research" online for vehicles which have sat for many years. It seems 2 things can happen, either it will fire right up after cleaning everything out and swapping the fluids (and battery) or I will be facing the worse with major corrosion from sitting for so long and leaky seals. Matter of fact, I expect leaky seals and corrosion. I have many questions on fluids and maintenance and just wanted to bounce off everyone and hear everyone's thoughts on how to proceed. Maybe I am missing something or forgot about something. Tires will be changes, belts, hoses, most likely brake and fuel lines, fuel all drained out, all fluids replaced, new battery, new plugs and coils. Also got a major mildew smell inside the vehicle so I will be cleaning and replacing everything inside. Why do all of this? It only has 75,000-ish miles and the truck was great when I was driving it. Was getting 21-23 MPG on the highways. Ran like a top. Is it smart and economical to keep it? Probably not but it gives me something to do while at the house. Once running, I can drive it to work everyday and keep the mileage off my new car. I will copy and paste on each forum for questions about specific things.

For this forum- Oil additives- First change the oil and filter. Then what? Either put in fresh oil and filter and run? Or put in an engine flush and then change the oil? Thinking of going with a 5W-20 Pennzoil High Mileage oil as it looks like it will "clean" things out and the seals will need whatever additives the high mileage stuff has in it. Will it be enough? I will find out as soon as I perform the change. Anyone think I should add an additive once the oil is changed and running? For the first 1 to 2 oil changes? I would imagine I will be changing the oil a couple of times the first time I get it running. Just to move the dirt and particles through the filter. FYI- I do NOT believe in additives. I think if you change the oil regularly, the vehicle is fine. In this instance, I think I will need the additives to help swell the gaskets. Oil flush/cleaner to move any dirt which has settled anywhere. Once in Alabama, will change all the seals.

Should have the vehicle in Indiana by December and around Christmas time when I visit, I will begin these procedures. Just want to put a plan together now and buy the appropriate items I will need.

Thanks in advance everyone and I hope everyone had a great Thanksgiving!
 
I think your main problems will be related to old fuel.
Drain as much old gas as possible and refill with new gas and a bottle of Techron or Gumout Regane.

Battery is probably shot, So get a new one.

I wouldn't mess with tranny at all.
Brake fluid sure if you want to but I would probably leave it.
I wouldn't change seals unless you find them to be leaking.

Once started drive it for a day and then change the oil with any M1, penz plat, QS, etc. Run for 5k or whatever the normal OCI is and sleep well.
 
This is my thinking as well. I just have that worst case/best case scenario in my head. You know what I mean? I took good care of it so I am crossing my fingers and hoping after draining the fuel and changing the oil, it will fire right up.
 
Why put the miles on it? HA HA! Wife can use it to putt around in. Will have to buy a car next year for her regardless so either way I am spending money. I loved that old truck so it is a project for me. Actually looking at going back overseas late 2017/early 2018 so I can also take it to my parents house and they can putt around in it as well. This time, my vehicles will not sit in a lot. Lesson learned brother. When in war zones and [censored] parts of the world- last thing you think about is your truck sitting. Not sure why we cannot have a war or conflicts in the Bahamas or somewhere nice. LOL!
 
I would dump the old fuel in addition to a normal service including changing the brake fluid. The main risk is that the injector tips will have corroded out. No need to use a flush additive unless your engine was already sludged up.
 
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