Originally Posted By: ARB1977
How often do you guys clean your EGR valve? Our CRV had 150K and hasn't been touched. No issues with the car. Just wondering if you do this as routine maintenance.
Thanks
Luckily, you don't usually have to clean the actual EGR valve, as the distribution manifold is right on top of the intake manifold on the forward side of the 2.4 engine.
The manifold shares its distribution duties with the PCV valve, so if you decide to clean it, both are right there to clean at the same time. Its about 7 10mm bolts that you only torque to 9 or 10 ft-lbs iirc, and there is a metal gasket that the factory service manual says to replace, but I have reused mine twice on a honda 2.4, and a dozen times on an older honda 2.2 OBD-1 engine with no leaks.
On the old OBD-1 engine, I could tell when it needed cleaned because there would be a stumble at 1,900 rpm where the engine was expecting egr gasses to burn and a plugged port in the manifold would be the culprit. I had no such symptoms in the new to me 2.4 engine, but figured it had never been cleaned so I had the pleasure of cleaning 130K of black gunk out of it with CRC carb/throttle body cleaner, which cuts right through the black tar that builds up in there.
None of the ports down into the intake manifold were actually plugged after 130K, but were dirty with black ashy tarish gunk, so it felt good to clean them. I think the newer models don't plug like the old motors due to cleaner burning, and the fact that the holes are about twice the size going into the manifold so it would take much longer to plug.
It makes quite a mess to hose down the manifold plate you remove, so have some cardboard or a bunch of paper towels down to catch all the gunk.
Let me know if you have any questions about the procedure!