Fan clutch roaring constantly can mean a couple of things:
- It has failed in the 'locked' position, in other words, the working fluid is not restricted from entering the working chamber and thus allows the viscous coupling to occur at its maximum efficiency
- The vehicle is running hot for some reason, perhaps an electric pusher fan on the front of the radiator is not working with the A/C when its supposed to? Or perhaps isn't engaging at the correct temperature to augment the engine fan?
Unless the vehicle has always been like this, best to replace it. If the engine mounts, pulley or waterpump (if the fan is mounted to this) go bad, you could have a wonderful exploded fan.
Of course, there are plenty of vehicles where the engine fan is the only source of cooling for the radiator and A/C (larger vehicles, older sedans & wagons), in this case, I would expect it to start making at least a bit of roar when the vehicle is stationary in anything from moderately warm weather.
When I replaced the cooling system in my BMW E36, I replaced the 21y/o fan clutch with an equivalent Sachs unit. This one seems to lock up significantly more than most BMW's I've seen at startup, and in general operation. One blog writer noted the E36 he has owned from new "never has a roaring fan." Guess that is the difference between different types of clutch!
Initially, it had some 'characterful' behaviour when the A/C was running (with the front pusher fan) and wouldn't lockup enough, triggering the high speed of the electric fan when stationary. Not using the A/C in this heat would result in the fan locking up fully and roaring. This soon passed and no longer seems to occur, so I assume it is now working correctly.