Crazy noise -- 2011 Chevy Impala

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After starting, we are getting this crazy, loud mechanical clicking/tapping noise emanating from behind the dash. Engine speed, AC/heater/fan, drive gear apparently have no effect. It goes away, then randomly returns. Car drive normal otherwise.

Any ideas??
 
Blend door actuator. Easy to replace; I've done both of them on our 2007 Impala. The gears strip out on them because they are Chinese made garbage, even the OEM ones.
 
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I had the same problem with my 2010 Impala and like Drew says, it was the HVAC blend door accuator motor that had a stripped gear inside. It'a located behind the glove compartment an is a real pain to get out. The positive side Rock Auto Parts has an original AC Delco part for 25 bucks.
 
Originally Posted By: crazyoildude
maybe it would be better to go aftermarket if gm has so many issues with the delco


Dorman makes a cost effective replacement but their quality is spotty.
 
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