Wife drives a 03 montero with 160k miles. 4wd with 4 half axles. All drive axles are original except the front left. I noticed a torn boot during oil change so I replaced that axle back in 2011 with an EMPI axle. Knowing that the EMPI was a chinese axle I held onto the OEM axle (NTN). Fast forward to last weekend -
Instead of buying another chinese axle, I did some research on replacement boots. I found some threads discussing silicone, neoprene, rubber but never could get definitive answer on the longest lasting boot material. I ended up buying some precision driveline boots that were neoprene which I read on some jeep forum are supposed to be long lasting. I have since read that silicone is heat resistant.
Unfortunately, the choices for boots - and materials - are limited. Its probably due to the proliferation of cheap chinese axles on the market. I can finally say from first hand experience that its probably better to replace your OEM boots if the rest of the axle is sound versus being tempted to go the replacement axle.
One more thing, the EMPI axle had bad surface corrosion where the OEM axles have decent finish after 12+ years of service...
Instead of buying another chinese axle, I did some research on replacement boots. I found some threads discussing silicone, neoprene, rubber but never could get definitive answer on the longest lasting boot material. I ended up buying some precision driveline boots that were neoprene which I read on some jeep forum are supposed to be long lasting. I have since read that silicone is heat resistant.
Unfortunately, the choices for boots - and materials - are limited. Its probably due to the proliferation of cheap chinese axles on the market. I can finally say from first hand experience that its probably better to replace your OEM boots if the rest of the axle is sound versus being tempted to go the replacement axle.
One more thing, the EMPI axle had bad surface corrosion where the OEM axles have decent finish after 12+ years of service...