Originally Posted By: Hokiefyd
But one can make the same argument about head lamp wiring, and there are very repeatable examples that demonstrate that thin-gauge head lamp wiring robs the bulbs of power. So what's to say that our cars don't have marginal grounding systems either?
Simple! beancounters at play, ma friend, bean counters. The cost of moving one gauge up (e.g. from AWG14 to AWG12) for wiring looms (esp. the headlamp part) times 100,000 for the manufacturing plant and voila! how much the manufacturer saves?
Yes, there's definitely room for improvements.
(a) upgrade the headlamp portion of the wiring harness to a thicker one, and you'll see brighter lights due to less loss in terms of lowered resistance.
(b) revised the entire vehicle's factory grounding strategies with thicker ones (must follow the factory grounding scheme, not just casually slapping on additional grounding straps underneath the engine bay,etc.)
You'll get better performance on OBD-II cars that way.
Q.