Originally Posted By: PimTac
Thanks for the informative post. Your reference to SCCI sparked my curiosity. I have read that Mazda’s new SkyActiv X engine which utilizes SCCI will have up to 18:1 compression. They are also going with a supercharger instead of a turbocharger. Are you saying that LSPI will not be a issue with this engine?
I'd say LSPI should not be an issue. Considering the engine will be switching between conventional flame-front ignition and SCCI means that during SCCI, detonation of a very lean mixture will actually be intended! The ECU that controls it will be so fast, that it can make several changes if it had to during the course of a fraction of a stroke.
The SCCI part works by staging the injectors very precisely. The fuel needed for the one stroke will be divided up into several injection events, sort of like how modern CR diesels do but for different purposes.
CR Diesels inject, let's say two pilot injections, and main injection and post injections to produce a desired 'mean combustion pressure'. With CRDI diesels, the high cetane fuel begins to burn the moment it emerges from the injector, thus the use of staged injections to achieve a smoother "pressure curve".
With SCCI, the focus of mutiple staged injections is solely on placing the fuel exactly where it needs to be. So there are some similarities to PCCI as well with an initial (lean) injection during the intake stroke, this allows time for air fuel mixture to occur. There are other injections too, but I can't remember the purpose off the top right now, but as I recall some are to drive sprayed fuel into a tumble flow or something.
Anyway, the magical final injection and 'spark-controlled' detonation of the lean mixture occurs very tightly around TDC and timing this right so that the resultant combustion pressure peak happens at the right time is the real magic.
In SCCI mode, right around TDC, the direct injector shoots a tiny little bit of fuel around the spark plug to make a small volume in the immediate area around the electrode a stoich, reliably ignited mixture, surrounded by a very lean 'cusion' mixture which has been brought (by the ECU via boost pressure, valve timing) right to the threshold of auto-ignition. So once that small stoich area aroun the plug lights, the total cylinder pressure is bumped up just over the auto-ignition point of the lean mix and boom goes the dynamite. So as you can see, they've turned the horrible, nightmarish detonation into an actual normal operating mode! The amount of reactive fuel charge is carefully measured to produce the desired torque, and so there really can't be LSPI and subsequent destructive detonation because the fuel is so lean.
The only way LSPI could occur (and this is a stretch) maybe an excess of oil or high cetane species alters the auto-ignition temp of the lean AF mixture- which I'd imagine has to be pretty significant. And then again, an appreciable amount of gasoline would not be present to make it a problem, so I still don't think it will happen but it's possible I suppose.
The ECUs on these things are supposed to use ion sensing extensively to monitor combustion quality/speed and where the peak cylinder pressure occurs, because the computer MUST determine the rate of burn of the current fuel mix.
Someone may be asking "why bother with the convolusions and complication? why don't they just lean burn and be done with it?"
Well that's because of NOx emissions and ignition reliability. Lean mixtures don't ignite very easily or reliably, thus the employment of a high static compression ratio which can be called upon when required. Also, a true HCCI gasoline engine using heat and pressure as the sole ignition source is extremely hard to control detonation timing on. The CRDI diesel mode (using injection as timing - fuel burning the instant it's sprayed) would bring the diesel engine problems with it; not allow combustion temps to be controlled, not allow the AF mixture to, well, mix properly resulting in soot and partial combustion, of yeah and would require an engine to be built heavier than a diesel! So that's not happening.
SCCI allows the lean AF mixture to be brought reasonable close to autoignition compression temp/pressure with a tiny flame kernel to push it over the top, and a very small amount of gasoline to be used to achieve good, mean combustion pressures
If anyone is as excited as I am you can follow the SCCI technical progress here
http://stks.freshpatents.com/Mazda-Motor-Corporation-nm1.php
*I have not reviewed any of the materials today so there may be inaccuracy