Originally Posted By: JoeFromPA
Btw Magnum - How's the 5-speed transmission in that rig holding up? Original clutch? I can't remember how robust the overall setup and invididual components were (i.e. TO bearing, clutch, etc.)
Hi Joe,
I love 5-speeds, but frankly the one used in pre-2000 Cherokees isn't all that great (Aisin AX-15). It is better than the AX-5 and a Pugeot that Jeep used in the 80s, though. My main gripe with it is that they changed the synchros in about 1996 so that it REQUIRES GL-3 oil, just as GL-3 oil was becoming unobtainium. It also needs a 90-wt oil, so you can't use ATF. I tried Redline MT-90 (GL-4, about the safest gear oil I could find) and within a few months started getting blocked shifts to first gear and other synchro quirks. I went to a Chrysler dealer service department and basically said, "Ok, smart guys, what do YOU use in one of these when it comes in for service?" They pulled their supercede list and TSBs and showed me a paper trail where Chrysler engineers recommend 10w40 synthetic engine oil for the AX-15. So I tried that, and darned if it isn't working well again.
That said, its actually a pretty nice-shifting unit, and seems to go a long time without trouble for the average driver. Just not super beefy and I gather it sometimes fails in harder offroading. It has your typical Japanese truck transmission super-noisy reverse gear, also. In 2000, Chrysler switched the Cherokees to the New Venture Gear NV-3550 for the last 2 years of production (and its also used in Wranglers IIRC). MUCH tougher transmission, uses ATF IIRC.
Mine had a clutch/throwout bearing replacement at ~60,000 miles (previous owner) because the rear frost plug was leaking coolant and the transmission had to come out anyway. So as of now my clutch "only" has about 75k miles on it. So far so good. The previous owner had a 93 Cherokee with an AX-15 prior to this one, and its clutch was still going fine when he sold it with around 130k miles.